• MAPAL offers complete machining solutions for the die and mould industry.

Primi passi nel settore della costruzione di stampi e matrici

L’aspettativa dei costruttori di stampi e matrici è un alto livello di competenza di processo e di prodotto da parte del loro produttore di utensili da taglio. Questo perché la vita utile degli stampi da produrre e la precisione dei pezzi stampati sono enormemente importanti al fine della competitività nella produzione di massa. Gli utensili devono quindi garantire massima precisione, lunga durabilità e, soprattutto, sicurezza dei processi.
 

Questi sono gli aspetti che hanno determinato il successo di MAPAL in settori come l'industria automobilistica, l'ingegneria meccanica o l'industria aerospaziale. È quindi logico che il produttore di utensili di precisione offra anche soluzioni efficienti ed economiche per l'intero processo di lavorazione nella costruzione di stampi e matrici. Utensili ad alte prestazioni versatili e precisi, nonché portautensili specifici con contorni sottili e concentricità precisa minimizzano il lavoro di lucidatura e rilavorazione, assicurando una qualità di superficie costante durante il processo di fresatura. Essi consentono inoltre notevoli risparmi sui costi dell’intero processo.

Assortimento di utensili per la costruzione di stampi

The picture shows the MAPAL tool range for mould making

Fraises en carbure monobloc

  • OptiMill-3D-BN

    Fraises hémisphériques
    • Usinage hautement précis de contours 3D
    • Plage ø : 0,10 - 20,00 mm

  • OptiMill-3D-CR

    Fraises rayonnées
    • Fraisage avec rayon de raccordement hautement précis
    • Plage ø : 0,10 - 20,00 mm

  • OptiMill Fraises à dresser

    Fraises à dresser
    • Idéales pour l'ébauche, la finition, le fraisage trochoïdal et le fraisage de poches
    • Plage ø : 2,00 - 12,00 mm

  • OptiMill-3D-CS

    Fresas com raio de canto

    • Acabamento de superfícies complexas de forma livre e geometrias complicadas de peças
    • Gama ø: 2,00 - 12,00 mm

  • OptiMill-3D-HF

    Fraises à grande avance
    • Idéales pour l'usinage grande avance avec un volume d'enlèvement de copeaux élevé pour une fiabilité des processus accrue
    • Plage ø : 2,00 - 16,00 mm

  • OptiMill-3D-Alu

    Fraises rayonnées/hémisphériques
    • Usinage hautement précis de contours 3D
    • Plage ø : 1,00 - 20,00 mm

  • OptiMill-Graphite-MT

    Fraises à dresser et hémisphériques
    • Fraises multidents d'ébauche pour un taux d'enlèvement élevé avec les électrodes en graphite
    • Plage ø : 3,00 - 16,00 mm

  • OptiMill-3D-Graphite

    Fraises rayonnées/hémisphériques
    • Adaptées pour l'usinage d'électrodes en graphite
    • Différents modèles selon la situation d'usinage
    • Plage ø : 0,20 - 12,00 mm

  • OptiMill-3D-Copper

    Ball nose and corner radius milling cutter
    • Special geometry for machining copper electrodes and tough non-ferrous alloys
    • ø range: 0.10 - 20.00 mm

  • OptiMill-Diamond

    Ball nose, corner radius and shoulder milling cutter
    • PCD cutting edges for a long tool life
    • ø range: 3.00 - 12.00 mm

Milling cutters with indexable inserts

  • NeoMill-ISO-360

    Milling cutter with round inserts
    • Perfect for roughing and pre-finishing
    • ø range: 10.00 - 160.00 mm

  • NeoMill-3D-Finish

    Finishing milling cutter
    • Perfect for finishing 90° surfaces, face surfaces and contours
    • ø range: 16.00 - 42.00 mm

  • NeoMill-3D-Ballnose/-Torus

    Ball nose and corner radius milling cutter
    • One tool body with indexable insert for ball nose and corner radius milling for finishing and pre-finising
    • ø range: 8.00 - 32.00 mm

  • NeoMill-2/4-HiFeed90

    High-feed/90° shoulder milling cutter
    • Universal tool system to ensure maximum productivity
    • ø range: 16.00 - 200.00 mm

Drilling | Countersinking

  • ECU-Drill-Steel

    Solid carbide drill  

    • Double-edge solid drill with a good price-to-performance ratio
    • Wide range of applications
    • Proven geometries for high precision and process reliability
    • Ø area: 1.00 – 20.00 mm

  • MEGA-Drill-Hardened

    High-performance solid carbide drill 

    • Double-edge solid drills with coating and geometry suitable for reliable machining of hardened workpiece material
    • New micro-geometry and macro-geometry
    • Ø area: 2.55 – 16.00 mm

  • MEGA-Drill-Steel-Plus

    High-performance solid carbide drill 

    • Double-edge solid drills with coating and geometry suitable for steel machining
    • Optimised chip flute geometry and modified cutting-edge preparation
    • Ø area: 3.00 – 25.00 mm 

  • Tritan-Drill-Steel

    Triple-edge solid carbide drill 

    • Triple-edge solid drills for maximum feed
    • Self-centring chisel for challenging drilling situations
    • Specially adapted to steel machining
    • Ø area: 4.00 – 20.00 mm 

  • Tritan-Spot-Drill-Steel

    Pilot drill
    • Triple-edge pilot drill for demanding pilot drilling situations
    • Specially adapted to triple-edge drills
    • Ø area: 4.00 – 20.00 mm

  • Tritan-Step-Drill

    Triple-edge step drill
    • Triple-edge step drill with self-centring chisel
    • For machining threaded core holes without oscillating movement
    • Ø area: 4.25 – 14.15 mm

  • MEGA-Deep-Drill

    Deep drill
    • Process-reliable and efficient creation of deep bores up to 40xD
    • MEGA-Pilot-Drill
    • Ø area: 1.00 – 16.00 mm 

  • MEGA-Drill-Reamer

    Drill reamer
    • Two working steps – drilling and reaming – combined in a single tool
    • Optimised reaming cutting edge
    • Reduction of productive and non-productive times
    • Bore tolerance ≥ IT7
    • Ø area: 4.00 – 16.00 mm 

  • Precision countersink

    Countersink with unequal spacing
    • Extremely unequally spaced cutting edges
    • Higher degree of accuracy and improved surface values
    • Reduced axial and radial forces
    • Significantly less vibrations
    • Increased cutting parameters to ensure highest productivity
    • Ø area: 4.30 – 31.00 mm 

  • MEGA-Drill-Reamer-Pyramid

    Drill reamer with pyramid tip 

    • Spot drilling, drilling and reaming – all with one tool
    • Improved centring properties thanks to pyramid tip
    • Reduction of productive and non-productive times
    • Bore tolerance ≥ IT7
    • Ø area: 4.00 – 16.00 mm 

  • QTD indexable insert drill

    Solid drill with replaceable head system 

    • Cost-effective system with indexable inserts that can be swapped out
    • Force-locking and form-fit clamping system
    • Easy to handle
    • High degree of radial run-out accuracy
    • Ø area: 8.10 – 49.00 mm 

Reaming

  • FixReam – FXR

    High-performance reamers with a cylindrical shank 

    • High-performance reamer made from solid carbide
    • Straight-fluted for through and blind bores
    • Left-hand fluted for through bores
    • Ø area: 3.00 – 20.00 mm 

  • CPReam – CPR

    Replaceable head reamer 

    • Taper and face connection provide the greatest possible stability and rigidity
    • Highly precise radial run-out accuracy of 5 μm
    • Easy to handle
    • Ø area: 8.00 – 40.00 mm

  • Quick adjustment reamer – WN 50

    Hand reamers 

    • Quick-adjust reamer with wide adjustment range
    • Especially suitable for repair work
    • Spare blade sets available
    • Ø area: 6.40 – 95.00 mm 

  • Guided tools

    Tools with guide pads 

    • Highest accuracy guaranteed with the MAPAL principle
    • Guide pads directly guide the tool into the bore
    • Precision-ground indexable inserts
    • High-precision adjustment for micrometre-precise bore machining

Clamping
  • MAPAL UNIQ Chuck

    UNIQ DReaM Chuck, 4.5°

    Hydraulic chucks with a new design 

    • For reaming and drilling applications as well as for finishing during milling operations
    • This is achieved through an optimal interplay of geometric and functional properties
    • Outstanding surfaces as well as improved handling
    • Increasing productivity during the machining of contour-critical parts

    To the shop

  • MAPAL UNIQ-MillChuck

    UNIQ Mill Chuck, HA

    Hydraulic chucks with a new design 

    • Hydraulic chuck for highly dynamic milling applications
    • This is achieved through an optimal interplay of geometric and functional properties
    • Excellent results when using tools with HA shanks
    • Process reliability – even on high-quality parts 

    To the shop

  • HighTorque Chuck HTC

    Hydraulic chuck 

    • High level of torque transmission
    • Ideal damping properties
    • Excellent rigidity of the entire system
    • Radial run-out accuracy < 3 μm
    • 3° slim design for use in contour-critical applications 


       

    To the shop

  • MAPAL HydroChuck MHC

    HydroChuck MHC

    Hydraulic chuck 

    • Excellent vibration dampening
    • High degree of radial run-out accuracy
    • Ultra-short and compact design for high rigidity





       

    To the shop

  • ThermoChuck MTC

    Shrink chuck 

    • Long tool life through the use of high-temperature tool steel 
    • High torque transmission and radial rigidity
    • Precision balanced as standard
    • MQL-suitable
    • With and without axial tool length adjustment 

       

    To the shop

  • MAPAL MillChuck

    Mill Chuck, System HB

    Side lock chuck
    • Easy to handle thanks to use of a differential screw
    • Maximum cost-effectiveness and precision
    • Axial tool positioning can be defined using spring system
    • Decentralised coolant outlets for maximum process reliability



       
    To the shop

  • MAPAL Precision-DrillChuck MPC

    Precision-DrillChuck – MPC

    Precision drill chuck 

    • Simple construction, straightforward to handle
    • Safe clamping independent of direction of rotation
    • High degree of spindle speed strength
    • Modular design allows drill chuck heads to be used with all tool connections 

  • MAPAL slip-on reamer arbor

    Milling cutter arbor – MDA / MCA

    Milling cutter arbor 

    • Vibration-cancelling design (MDA) with vibration dampening system
    • Adapted to the rigidity of all common machine types
    • Smooth, stable running despite long projections delivers better surface finish
    • Milling cutter arbor (MCA) with large face connection for roughing and pre-finishing operations in large diameter ranges

  • MAPAL MFS milling head holder

    MFS milling head holder

    Tool adapter for screw-in milling cutter 

    • Simple and fast clamping of screw-in milling cutters
    • Exact interaction of taper and face connection
    • Greatest possible stability and rigidity
    • Universally deployable for roughing and finishing operations

  • MAPAL HSK adapter

    Adapter

    Extensions, reducers and adapters 

    • Wide range of options for modular tool systems
    • Hydraulic extensions and tool extensions for thermal expanding chucks
    • HSK reducers and extensions
    • KS steep taper adapter



       

    To the shop

Components and workpiece material

From the unmachined to the finished part

Find the right tool with just a few clicks: Depending on the machining, the specific operation and the tool requirement, you can quickly find the tool you want.
  • On a rendered example component, an operation is highlighted.
    1 / 8

    2D surfaces

    On the one hand, this category includes machining processes carried out directly on the machine, such as face milling, milling of pockets and straight walls. On the other hand, it also includes operations for complex geometries that are programmed using CAM software.

    Go to the product range for machining 2D surfaces
  • On a rendered example component, an operation is highlighted.
    2 / 8

    3D surfaces

    In the die & mould sector, the manufacture of increasingly complex forms is part of everyday life. Continuous further developments in machine tools and CAM software raise performance and productivity to an ever higher level. The tools used must therefore always be state-of-the-art. To achieve optimum results, each design starts with a process analysis.

    Go to the product range for machining 3D surfaces
  • On a rendered example component, an operation is highlighted.
    3 / 8

    Open pockets

    Mould inserts also have machining tasks that are required for casting or various attachment parts. Users are increasingly machining open pockets (circumferential machining) using trochoidal milling. This machining method helps to optimise machining times and to extend tool life.

    Go to the product range for machining open pockets
  • On a rendered example component, an operation is highlighted.
    4 / 8

    Closed pockets

    Closed pockets are usually produced by roughing in Z planes. When milling, a ramp is often selected as the machining entry. The tool selected depends on the depth of the walls and the mould incline to be generated on the component. MAPAL’s broad portfolio with modular systems also covers the machining of deep pockets with large diameters.

    Go to the product range for machining closed pockets
  • On a rendered example component, an operation is highlighted.
    5 / 8

    Helix milling

    A major focus in milling operations is on reducing the machining time. With specific tool geometries for machining closed, round pockets, it is often possible to eliminate the pre-drilling process. With helix milling, milling paths are programmed with helical entrances that are suitable for pocket dimensions.

    Go to the helix milling product range
  • On a rendered example component, an operation is highlighted.
    6 / 8

    Even surfaces

    Operations to create even surfaces occur very frequently and in different areas in the die & mould sector: It could be component-related, strategy-related due to the respective milling process or due to requirements for mould closing surfaces as well as sections and cutting dies. The right tool is then selected depending on the application and requirements.

    Go to the product range for machining even surfaces
  • On a rendered example component, an operation is highlighted.
    7 / 8

    Paredes e nervuras finas

    Plastic injection moulds and die casting moulds often have ribs and thin walls. Ribs, for example, are increasingly being milled, as this process is more cost-effective than EDM (spark eroding). As a rule, long or extra-long carbide tools with small diameters are used. Customer-specific solutions (RibCutter) to match the respective rib shape are also possible here.

    Go to the product range for machining thin walls and ribs
  • On a rendered example component, an operation is highlighted.
    8 / 8

    Furos pequenos e grandes

    Há uma ampla gama de operações de furação sólida na fabricação de moldes e matrizes: Desde grandes furos para colunas guia até furos profundos para o sistema de refrigeração e furos de alta precisão para pinos ejetores. Desde grandes furos para colunas guia até furos profundos para o sistema de refrigeração e furos de alta precisão para pinos ejetores. A MAPAL oferece um portfólio abrangente de ferramentas de mandrilamento e mandrilamento para as etapas individuais de produção.

    Para a gama de produtos para usinagem de furos pequenos e grandes

Tudo a partir de uma única fonte

  • 1. Planejamento e compras

    Gestão de compra otimizada é importante para uma organização clara do estoque de ferramentas.

  • 2. Logística de ferramentas

    Custo-benefício mesmo na periferia da usinagem: Dispensa inteligente sistemas reduzem significativamente tempos não produtivos.

  • 3. Engenharia

    Os especialistas em usinagem fornecem suporte com engenharia de processo, por exemplo na forma de simulações CAM, conselhos em geral e o desenvolvimento de estratégias de usinagem econômica.

  • 4. Medição e ajuste

    Dispositivos de ajuste e medição confiáveis que convencem com precisão e facilidade de utilização no ajuste das ferramentas.

  • 5. Ferramentas e tecnologia de fixação

    Do fuso à aresta de corte - a MAPAL oferece um vasto programa de ferramentas e tecnologias de fixação para o setor de moldes e matrizes.

  • 6. Usinagem

    Processos de usinagem eficientes e estratégias de usinagem adaptadas ao mais alto nível tecnológico.

  • 7. Digitalização e automação

    Digitalização rápida e fácil: O dispositivo c-Connect digitalmente transmite dados de medição desde o suporte de configuração até o armário de ferramenta. Ele também monitora o status da máquina entre outras coisas.

  • 8. Recondicionamento

    Os clientes recebem suas ferramentas recondicionadas de volta com a qualidade do fabricante dentro de pouquíssimo tempo. Também disponível com serviço de entrega mediante solicitação.

Engineering Workflow – da teoria à prática

Encontrar uma solução perfeita para as necessidades do cliente – este é o desafio da MAPAL. Além de soluções especiais individuais e um amplo portfólio de produtos standard, estão disponíveis serviços abrangentes para projetar de forma otimizada todo o processo, desde a ideia do produto até as aparas. Os clientes podem contar com os muitos anos de experiência do líder tecnológico em usinagem.
  • 3D model of a workpiece from the die and mould making.

    1. Customer enquiry

    MAPAL sales representatives are directly available for individual enquiries. In a personal conversation with the customer, they sound out the specific requirements and the scope (complete or partial machining) and discuss the details directly on the 3D model of the component.

    The MAPAL die & mould team looks forward to your enquiry by ​​​​​​​Email and will contact you directly as soon as possible.

  • 3D model of a workpiece from the die and mould making.

    2. Project analysis

    On the basis of 3D models and machine data, the conversation partners analyse the manufacturing tasks and develop effective machining strategies.

    The project analysis consists of the following:​​​​​​​
    • Machining suggestions for all machining steps
    • Tool list
    • Process optimisation

  • 3. Process design

    Regardless of whether the focus is on flexibility or productivity: The machining specialists simulate the developed process on the basis of the 3D models and thus show potential for optimisation. They check and improve the machining parameters in CAM programming and thus ensure stable and economical production.

    The process design includes:​​​​​​​
    • Runtime analysis of the component
    • Technology data definition
    • CAM programming

  • Overview of all MAPAL tool solutions for die and mould making in one workpiece.

    4. Tool solution

    The wide-ranging MAPAL standard range for the die & mould sector offers the ideal tool solution for every application. Customised solutions are available upon request.

    Advantages for the user:​​​​​​​
    • Broad standard range
    • Availability of tool data

  • The picture shows a technical advisor from MAPAL in conversation with a customer.

    5. Tool test and offer

    After discussing the machining task, MAPAL supports its customers in the selection of tools required in the process. This is the basis for a well-founded offer tailored to the respective application.

  • 6. Cooperative partnership

Weitere Artikel aus dem Bereich Formenbau

Unsere Fachhandelspartner

Zuständigkeit nach Postleitzahlen-Bereichen

  • 1 / 16

    PLZ 35

    FRITZ WEG GmbH & Co. KG
    Ahornweg 41
    35713 Eschenburg-Wissenbach

    Tel.: +49 2774 701-0
    Fax: +49 2774 701-39
    E-Mail: info@fritzweg.de
    Web: www.fritzweg.de

  • 2 / 16

    PLZ 44

    Jansen Schneidwerkzeuge Vertriebs GmbH
    Im Käsebrink 12
    58840 Plettenberg

    Tel.: +49 2391 9177-0
    Fax: +49 2391 9177-20
    E-Mail: info@j-s-v.com
    Web: www.j-s-v.com

  • 3 / 16

    PLZ 51

    Jansen Schneidwerkzeuge Vertriebs GmbH
    Im Käsebrink 12
    58840 Plettenberg

    Tel.: +49 2391 9177-0
    Fax: +49 2391 9177-20
    E-Mail: info@j-s-v.com
    Web: www.j-s-v.com

  • 4 / 16

    PLZ 56, 57

    FRITZ WEG GmbH & Co. KG
    Ahornweg 41
    35713 Eschenburg-Wissenbach

    Tel.: +49 2774 701-0
    Fax: +49 2774 701-39
    E-Mail: info@fritzweg.de
    Web: www.fritzweg.de

  • 5 / 16

    PLZ 58, 59

    Jansen Schneidwerkzeuge Vertriebs GmbH
    Im Käsebrink 12
    58840 Plettenberg

    Tel.: +49 2391 9177-0
    Fax: +49 2391 9177-20
    E-Mail: info@j-s-v.com
    Web: www.j-s-v.com

  • 6 / 16

    PLZ 60, 61

    Heinrich Meier GmbH
    Herrenwaag 31
    75417 Mühlacker

    Tel.: +49 7041 9530-0
    Fax: +49 7041 9530-30
    E-Mail: info@heinrich-meier.de
    Web: www.heinrich-meier.de

  • 7 / 16

    PLZ 63 - 69

    Heinrich Meier GmbH
    Herrenwaag 31
    75417 Mühlacker

    Tel.: +49 7041 9530-0
    Fax: +49 7041 9530-30
    E-Mail: info@heinrich-meier.de
    Web: www.heinrich-meier.de

  • 8 / 16

    PLZ 70 - 73

    Dieter Schätzle GmbH & Co. KG
    Präzisionswerkzeuge
    Unter Haßlen 12
    78532 Tuttlingen

    Tel.: +49 7462 9465-0
    Fax: +49 7462 9465-50
    E-Mail: info@schaetzle-werkzeuge.de
    Web:​​​​​​​ www.schaetzle-werkzeuge.de

  • 9 / 16

    PLZ 74, 75

    Heinrich Meier GmbH
    Herrenwaag 31
    75417 Mühlacker

    Tel.: +49 7041 9530-0
    Fax: +49 7041 9530-30
    E-Mail: info@heinrich-meier.de
    Web: www.heinrich-meier.de

  • 10 / 16

    PLZ 76 - 79

    Dieter Schätzle GmbH & Co. KG
    Präzisionswerkzeuge
    Unter Haßlen 12
    78532 Tuttlingen

    Tel.: +49 7462 9465-0
    Fax: +49 7462 9465-50
    E-Mail: info@schaetzle-werkzeuge.de
    Web:​​​​​​​ www.schaetzle-werkzeuge.de

  • 11 / 16

    PLZ 80 - 87

    AB1-Tools e.K.
    Goethering 45
    91732 Merkendorf

    Tel.: +49 9826 333-2241
    Fax: +49 9826 333-3691
    E-Mail: info@ab1-tools.com
    Web: www.ab1-tools.com

  • 12 / 16

    PLZ 88, 89

    Dieter Schätzle GmbH & Co. KG
    Präzisionswerkzeuge
    Unter Haßlen 12
    78532 Tuttlingen

    Tel.: +49 7462 9465-0
    Fax: +49 7462 9465-50
    E-Mail: info@schaetzle-werkzeuge.de
    Web:​​​​​​​ www.schaetzle-werkzeuge.de

  • 13 / 16

    PLZ 90 - 97

    AB1-Tools e.K.
    Goethering 45
    91732 Merkendorf

    Tel: +49 9826 333-2241
    Fax: +49 9826 333-3691
    E-Mail: info@ab1-tools.com
    Web: www.ab1-tools.com

  • 14 / 16

    Dänemark

    EDECO TOOL APS 
    Naverland 2
    2600 Glostrup
    Danmark

    Tel.: +45 7060 2029
    E-Mail: info@edeco.dk
    Web: www.edeco.dk

  • 15 / 16

    Italien

    TEKNOS S.r.l.
    Via A. Pigafetta, 2
    35011 Campodarsego (PD)
    Italia

    Tel.: +39 049 8877061
    E-Mail: info@teknositalia.it
    Web: www.teknositalia.it

  • 16 / 16

    Portugal

    Álamo-Ferramentas Unipessoal Lda
    Rua da ETAR, Lote 9
    Zona Industrial de Oiã
    3770-059 Oiã
    ​​​​​​​
    Tel.: +351 234 728-193
    E-Mail: geral@alamo-ferramentas.com
    ​​​​​    Web: www.alamo-ferramentas.com