• MAPAL offers complete machining solutions for the die and mould industry.

Iniciación en la fabricación de moldes y troqueles

Los fabricantes de moldes y troqueles esperan una elevada competencia en procesos y productos de su fabricante de herramientas de mecanizado. Pues la vida útil de los moldes que se deben crear y la precisión de las piezas moldeadas son fundamentales para la competitividad en la producción en masa. Por esta razón se exige la máxima precisión, una larga vida útil y, sobre todo, la seguridad del proceso a las herramientas.
​​​​​​​

Precisamente son estos aspectos los que hacen que MAPAL tenga éxito en sectores como la industria del automóvil, la construcción de máquinas o la industria aeronáutica. Por eso, la única lógica existente es que el fabricante de herramientas de precisión también ofrezca en la fabricación de moldes y troqueles soluciones eficientes y rentables para el proceso de mecanizado completo. Herramientas versátiles y precisas y adaptadores especiales con contornos estrechos y una concentricidad precisa minimizan los trabajos de pulido y de repaso gracias a una calidad de superficie constante durante el proceso de fresado. Estas permiten considerables ahorros económicos en el proceso completo.

Catálogo de herramientas para la fabricación de moldes

The picture shows the MAPAL tool range for mould making

Solid carbide end mills

  • OptiMill-3D-BN

    Ball nose milling cutter
    • High-precision machining of 3D contours
    • ø range: 0.10 - 20.00 mm

  • OptiMill-3D-CR

    Corner radius milling cutter
    • Milling with a very precise corner radius
    • ø range: 0.10 - 20.00 mm

  • OptiMill Shoulder milling cutter

    Shoulder milling cutter
    • Ideal for roughing, finishing, trochoidal milling and milling pockets
    • ø range: 2.00 - 12.00 mm

  • OptiMill-3D-CS

    Shoulder radius milling cutter

    • Finishing of complex free-form surfaces and complicated workpiece geometries
    • ø range: 2.00 - 12.00 mm

  • OptiMill-3D-HF

    High-feed milling cutter
    • Ideal for high-feed machining with a high material removal rate and high process reliability
    • ø range: 2.00 - 16.00 mm

  • OptiMill-3D-Alu

    Ball nose and corner radius cutters

    • High-precision machining of 3D contours
    • ø range: 1.00 - 20.00 mm

  • OptiMill-Graphite-MT

    Ball nose and shoulder milling cutter
    • Multi-tooth milling cutter for roughing graphite electrodes with high removal rates
    • ø range: 3.00 - 16.00 mm

  • OptiMill-3D-Graphite

    Ball nose and corner radius milling cutter
    • Suitable for machining of graphite electrodes
    • Different designs depending on the machining situation
    • ø range: 0.20 - 12.00 mm

  • OptiMill-3D-Copper

    Ball nose and corner radius milling cutter
    • Special geometry for machining copper electrodes and tough non-ferrous alloys
    • ø range: 0.10 - 20.00 mm

  • OptiMill-Diamond

    Ball nose, corner radius and shoulder milling cutter
    • PCD cutting edges for a long tool life
    • ø range: 3.00 - 12.00 mm

Milling cutters with indexable inserts

  • NeoMill-ISO-360

    Fraises à plaquettes rondes
    • Idéales pour l'ébauche et la semi-finition
    • Plage ø : 10,00 - 160,00 mm

  • NeoMill-3D-Finish

    Fraises de finition
    • Idéales pour la finition des surfaces angulaires, des surfaces planes et des contours
    • Plage ø : 16,00 - 42,00 mm

  • NeoMill-3D-Ballnose/-Torus

    Fraises rayonnées/hémisphériques
    • Un corps de base avec plaquette de coupe pour la finition et la semi-finition
    • Plage ø : 8,00 - 32,00 mm

  • NeoMill-2/4-HiFeed90

    Fraises à dresser/grande avance
    • Système d'outil universel pour une productivité maximale
    • Plage de ø : 16,00 - 200,00 mm

Perçage | Chanfreinage

  • ECU-Drill-Steel

    Foret en carbure monobloc  

    • Foret à deux arêtes de coupe avec un très bon rapport qualité-prix
    • Vaste gamme d'applications
    • Géométrie éprouvée pour un niveau élevé de précision et de fiabilité des processus
    • Plage de ø : 1,00 – 20,00 mm 

  • MEGA-Drill-Hardened

    Foret en carbure monobloc ultra-puissant 

    • Foret à deux arêtes de coupe avec revêtement et géométrie adaptés pour l'usinage fiable des matériaux durcis
    • Nouvelle micro et macro géométrie
    • Plage de ø : 2,55 – 16,00 mm 

  • MEGA-Drill-Steel-Plus

    Foret en carbure monobloc ultra-puissant 

    • Foret à deux arêtes de coupe avec revêtement et géométrie adaptés pour l'usinage de l'acier
    • Géométrie de la goujure optimisée et préparation d’arêtes de coupe modifiées
    • Plage de ø : 3,00 – 25,00 mm

  • Tritan-Drill-Steel

    Forets en carbure monobloc à trois arêtes de coupe 

    • Foret à trois arêtes de coupe pour une avance maximale
    • Arête transversale autocentrée pour les situations de perçage difficiles
    • Spécialement développé pour l'usinage de l'acier
    • Plage de ø : 4,00 – 20,00 mm 

  • Tritan-Spot-Drill-Steel

    Foret à pointer
    • Foret à pointer à trois arêtes de coupe pour les situations de centrage exigeantes
    • Spécialement adapté aux forets à trois arêtes de coupe
    • Plage de ø : 4,00 – 20,00 mm

  • Tritan-Step-Drill

    Foret étagé
    • Foret étagé à trois arêtes de coupe avec arête transversale autocentrée
    • Usinage de perçages taraudés sans mouvement pendulaire
    • Plage de ø : 4,25 – 14,15 mm 

  • MEGA-Deep-Drill

    Foret pour perçage profond
    • Fabrication fiable et efficace de perçages profonds jusqu'à 40xD
    • Foret pilote MEGA-Pilot-Drill
    • Plage de ø : 1,00 – 16,00 mm 

  • MEGA-Drill-Reamer

    Alésoir
    • Perçage et alésage – deux opérations réalisées par un seul outil
    • Arête d'alésage optimisée
    • Réduction des temps effectifs et non effectifs
    • Tolérance de perçage ≥ IT7
    • Plage de ø : 4,00 – 16,00 mm

  • Fraises à chanfreiner-noyer de précision

    Fraises à pas varié
    • Arêtes de coupe à espacement extrêmement variable
    • Niveau de précision plus élevé et valeurs de surface améliorées
    • Réduction des forces axiales et radiales
    • Réduction significative des vibrations
    • Paramètres de coupe améliorés pour une productivité maximale
    • Plage de ø : 4,30 – 31,00 mm 

  • MEGA-Drill-Reamer-Pyramid

    Alésoir avec pointe pyramidale 

    • Centrage, perçage et alésage en un seul outil
    • Propriétés de centrage améliorées grâce à la pointe pyramidale
    • Réduction des temps effectifs et non effectifs
    • Tolérance de perçage ≥ IT7
    • Plage de ø : 4,00 – 16,00 mm 

  • Forets à plaquettes de coupe QTD

    Foret avec système de tête amovible 

    • Système économique à plaquettes de coupe interchangeables
    • Système de serrage par liaison de force et de forme
    • Maniement simple
    • Précision élevée de concentricité
    • Plage de ø : 8,10 – 49,00 mm 

Escariado

  • FixReam – FXR

    High-performance reamers with a cylindrical shank 

    • High-performance reamer made from solid carbide
    • Straight-fluted for through and blind bores
    • Left-hand fluted for through bores
    • Ø area: 3.00 – 20.00 mm 

  • CPReam – CPR

    Replaceable head reamer 

    • Taper and face connection provide the greatest possible stability and rigidity
    • Highly precise radial run-out accuracy of 5 μm
    • Easy to handle
    • Ø area: 8.00 – 40.00 mm

  • Quick adjustment reamer – WN 50

    Hand reamers 

    • Quick-adjust reamer with wide adjustment range
    • Especially suitable for repair work
    • Spare blade sets available
    • Ø area: 6.40 – 95.00 mm 

  • Guided tools

    Tools with guide pads 

    • Highest accuracy guaranteed with the MAPAL principle
    • Guide pads directly guide the tool into the bore
    • Precision-ground indexable inserts
    • High-precision adjustment for micrometre-precise bore machining

Clamping
  • MAPAL UNIQ Chuck

    UNIQ DReaM Chuck, 4.5°

    Hydraulic chucks with a new design 

    • For reaming and drilling applications as well as for finishing during milling operations
    • This is achieved through an optimal interplay of geometric and functional properties
    • Outstanding surfaces as well as improved handling
    • Increasing productivity during the machining of contour-critical parts

    To the shop

  • MAPAL UNIQ-MillChuck

    UNIQ Mill Chuck, HA

    Hydraulic chucks with a new design 

    • Hydraulic chuck for highly dynamic milling applications
    • This is achieved through an optimal interplay of geometric and functional properties
    • Excellent results when using tools with HA shanks
    • Process reliability – even on high-quality parts 

    To the shop

  • HighTorque Chuck HTC

    Hydraulic chuck 

    • High level of torque transmission
    • Ideal damping properties
    • Excellent rigidity of the entire system
    • Radial run-out accuracy < 3 μm
    • 3° slim design for use in contour-critical applications 


       

    To the shop

  • MAPAL HydroChuck MHC

    HydroChuck MHC

    Hydraulic chuck 

    • Excellent vibration dampening
    • High degree of radial run-out accuracy
    • Ultra-short and compact design for high rigidity





       

    To the shop

  • ThermoChuck MTC

    Shrink chuck 

    • Long tool life through the use of high-temperature tool steel 
    • High torque transmission and radial rigidity
    • Precision balanced as standard
    • MQL-suitable
    • With and without axial tool length adjustment 

       

    To the shop

  • MAPAL MillChuck

    Mill Chuck, System HB

    Side lock chuck
    • Easy to handle thanks to use of a differential screw
    • Maximum cost-effectiveness and precision
    • Axial tool positioning can be defined using spring system
    • Decentralised coolant outlets for maximum process reliability



       
    To the shop

  • MAPAL Precision-DrillChuck MPC

    Precision-DrillChuck – MPC

    Precision drill chuck 

    • Simple construction, straightforward to handle
    • Safe clamping independent of direction of rotation
    • High degree of spindle speed strength
    • Modular design allows drill chuck heads to be used with all tool connections 

  • MAPAL slip-on reamer arbor

    Milling cutter arbor – MDA / MCA

    Milling cutter arbor 

    • Vibration-cancelling design (MDA) with vibration dampening system
    • Adapted to the rigidity of all common machine types
    • Smooth, stable running despite long projections delivers better surface finish
    • Milling cutter arbor (MCA) with large face connection for roughing and pre-finishing operations in large diameter ranges

  • MAPAL MFS milling head holder

    MFS milling head holder

    Tool adapter for screw-in milling cutter 

    • Simple and fast clamping of screw-in milling cutters
    • Exact interaction of taper and face connection
    • Greatest possible stability and rigidity
    • Universally deployable for roughing and finishing operations

  • MAPAL HSK adapter

    Adapter

    Extensions, reducers and adapters 

    • Wide range of options for modular tool systems
    • Hydraulic extensions and tool extensions for thermal expanding chucks
    • HSK reducers and extensions
    • KS steep taper adapter



       

    To the shop

Components and workpiece material

From the unmachined to the finished part

Find the right tool with just a few clicks: Depending on the machining, the specific operation and the tool requirement, you can quickly find the tool you want.
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    2D 表面

    直接在机床上进行的加工过程，例如平面铣削、铣削型腔和直壁，都属于这一类。另一方面，使用 CAM 软件可以编程复杂几何形状。

    前往加工 2D 表面的产品系列
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    3D 表面

    在模具制造领域中，生产愈来愈复杂的形状是日常事务。。机床和 CAM 软件的不断发展将性能和生产力提高到一个更高的水平。因此，所使用的刀具也必须始终符合最先进的技术标准。为了在此处达到最佳状态，在设计之初就进行了工艺分析。

    前往加工 3D 表面的产品系列
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    开放型腔

    模具镶件还具有铸造或各种加装件所需的加工任务。用户越来越多地采用摆线铣削的方式来加工开放型腔（周长加工）。这种加工方式有助于优化加工时间并延长刀具寿命。

    前往加工开放型腔的产品系列
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    封闭型腔

    封闭型腔通常通过在Z平面上进行粗加工来产生。铣削时，通常选择通过斜坡开始加工。刀具的选择取决于墙壁的深度和要在组件上创建的起模斜度。具有模块化系统的MAPAL公司的广泛产品组合还包括大直径深型腔的加工。

    前往加工封闭型腔的产品系列
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    螺旋铣削

    铣削加工时的主要重点是减少加工时间。对于加工封闭的圆形型腔的特定刀具几何形状，通常可以消除预钻孔过程。在进行螺旋式铣削时，编程具有螺旋形切口并适用于型腔尺寸的铣削轨迹 的。

    螺旋式铣削产品系列
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    Even surfaces

    Operations to create even surfaces occur very frequently and in different areas in the die & mould sector: It could be component-related, strategy-related due to the respective milling process or due to requirements for mould closing surfaces as well as sections and cutting dies. The right tool is then selected depending on the application and requirements.

    Go to the product range for machining even surfaces
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    Thin walls and ribs

    Plastic injection moulds and die casting moulds often have ribs and thin walls. Ribs, for example, are increasingly being milled, as this process is more cost-effective than EDM (spark eroding). As a rule, long or extra-long carbide tools with small diameters are used. Customer-specific solutions (RibCutter) to match the respective rib shape are also possible here.

    Go to the product range for machining thin walls and ribs
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    Small and large bores

    There is a wide range of full bore operations in the die & mould sector: From large bores for guide pillars and deep bores for the cooling system to high-precision bores for ejector pins. MAPAL offers a comprehensive portfolio of drilling and reaming tools for the individual production steps.

    Go to the product range for machining small and large bores

All from a single source

  • 1. Planning and purchasing

    Optimised purchasing management is important for a clear organisation of the tool stock.

  • 2. Tool logistics

    Cost-effectiveness even in the periphery of machining: Intelligent dispensing systems significantly reduce non-productive times.

  • 3. Engineering

    The machining specialists provide support with process engineering, e.g. in the form of CAM simulations, general advice and the development of economic machining strategies.

  • 4. Measuring and setting

    Reliable setting and measuring devices are convincing due to their accuracy and user-friendly operation when setting the tools.

  • 5. Tools and clamping technology

    From the spindle to the cutting edge – MAPAL offers a wide range of tools and clamping technology for the die & mould sector.

  • 6. Machining

    Efficient machining processes and customised machining strategies at the highest technological level.

  • 7. Digitisation and automation

    Quick and easy digitisation: The c-Connect Box digitally transmits measurement data from the setting fixture to the machine tool. It also monitors the machine status among other things.

Engineering Workflow - From theory to practice

Finding the perfect solution for the customer is MAPAL’s main goal. In addition to individual custom solutions and a broad standard product portfolio, comprehensive services are available to optimally design the entire process from the product idea to the chip. Customers can rely on the technology leader’s many years of experience in machining.
  • 3D model of a workpiece from the die and mould making.

    1. Customer enquiry

    MAPAL sales representatives are directly available for individual enquiries. In a personal conversation with the customer, they sound out the specific requirements and the scope (complete or partial machining) and discuss the details directly on the 3D model of the component.

    The MAPAL die & mould team looks forward to your enquiry by ​​​​​​​Email and will contact you directly as soon as possible.

  • 3D model of a workpiece from the die and mould making.

    2. Project analysis

    On the basis of 3D models and machine data, the conversation partners analyse the manufacturing tasks and develop effective machining strategies.

    The project analysis consists of the following:​​​​​​​
    • Machining suggestions for all machining steps
    • Tool list
    • Process optimisation

  • 3. Process design

    Regardless of whether the focus is on flexibility or productivity: The machining specialists simulate the developed process on the basis of the 3D models and thus show potential for optimisation. They check and improve the machining parameters in CAM programming and thus ensure stable and economical production.

    The process design includes:​​​​​​​
    • Runtime analysis of the component
    • Technology data definition
    • CAM programming

  • Overview of all MAPAL tool solutions for die and mould making in one workpiece.

    4. Tool solution

    The wide-ranging MAPAL standard range for the die & mould sector offers the ideal tool solution for every application. Customised solutions are available upon request.

    Advantages for the user:​​​​​​​
    • Broad standard range
    • Availability of tool data

  • The picture shows a technical advisor from MAPAL in conversation with a customer.

    5. Tool test and offer

    After discussing the machining task, MAPAL supports its customers in the selection of tools required in the process. This is the basis for a well-founded offer tailored to the respective application.

  • The picture shows documents for preparing offers on a table with three people.

    6. Cooperative partnership

    Even after mutual success, the specialists at MAPAL remain in close contact with the customer. Should optimisation potential arise over time or other tools turn out to be better, MAPAL will be happy to support you to further improve productivity and profitability.

    In order to ensure efficient production in the long term, MAPAL also offers comprehensive tool management options.
    ​​​​​​​
    Tool management options:

    • Dispensing systems
    • Regrinding service
    • Comprehensive product portfolio of adjustment and measuring devices

Further items about the die&mould area

Our retail partners

Responsibility according to postcode areas

  • 1 / 16

    Postcode 35

    FRITZ WEG GmbH & Co. KG
    Ahornweg 41
    35713 Eschenburg-Wissenbach

    Phone: +49 2774 701-0
    Fax: +49 2774 701-39
    Email: info@fritzweg.de
    Web: www.fritzweg.de

  • 2 / 16

    Postcode 44

    Jansen Schneidwerkzeuge Vertriebs GmbH
    Im Käsebrink 12
    58840 Plettenberg

    Phone: +49 2391 9177-0
    Fax: +49 2391 9177-20
    Email: info@j-s-v.com
    Web: www.j-s-v.com

  • 3 / 16

    Postcode 51

    Jansen Schneidwerkzeuge Vertriebs GmbH
    Im Käsebrink 12
    58840 Plettenberg

    Phone: +49 2391 9177-0
    Fax: +49 2391 9177-20
    Email: info@j-s-v.com
    Web: www.j-s-v.com

  • 4 / 16

    Postcode 56, 57

    FRITZ WEG GmbH & Co. KG
    Ahornweg 41
    35713 Eschenburg-Wissenbach

    Phone: +49 2774 701-0
    Fax: +49 2774 701-39
    Email: info@fritzweg.de
    Web: www.fritzweg.de

  • 5 / 16

    Postcode 58, 59

    Jansen Schneidwerkzeuge Vertriebs GmbH
    Im Käsebrink 12
    58840 Plettenberg

    Phone: +49 2391 9177-0
    Fax: +49 2391 9177-20
    Email: info@j-s-v.com
    Web: www.j-s-v.com

  • 6 / 16

    Postcode 60, 61

    Heinrich Meier GmbH
    Herrenwaag 31
    75417 Mühlacker

    Phone: +49 7041 9530-0
    Fax: +49 7041 9530-30
    Email: info@heinrich-meier.de
    Web: www.heinrich-meier.de

  • 7 / 16

    Postcode 63 - 69

    Heinrich Meier GmbH
    Herrenwaag 31
    75417 Mühlacker

    Phone: +49 7041 9530-0
    Fax: +49 7041 9530-30
    Email: info@heinrich-meier.de
    Web: www.heinrich-meier.de

  • 8 / 16

    Postcode 70 - 73

    Dieter Schätzle GmbH & Co. KG
    Präzisionswerkzeuge
    Unter Haßlen 12
    78532 Tuttlingen

    Phone: +49 7462 9465-0
    Fax: +49 7462 9465-50
    Email: info@schaetzle-werkzeuge.de
    Web:​​​​​​​ www.schaetzle-werkzeuge.de

  • 9 / 16

    Postcode 74, 75

    Heinrich Meier GmbH
    Herrenwaag 31
    75417 Mühlacker

    Phone: +49 7041 9530-0
    Fax: +49 7041 9530-30
    Email: info@heinrich-meier.de
    Web: www.heinrich-meier.de

  • 10 / 16

    Postcode 76 - 79

    Dieter Schätzle GmbH & Co. KG
    Präzisionswerkzeuge
    Unter Haßlen 12
    78532 Tuttlingen

    Phone: +49 7462 9465-0
    Fax: +49 7462 9465-50
    Email: info@schaetzle-werkzeuge.de
    Web:​​​​​​​ www.schaetzle-werkzeuge.de

  • 11 / 16

    Postcode 80 - 87

    AB1-Tools e.K.
    Goethering 45
    91732 Merkendorf

    Phone: +49 9826 333-2241
    Fax: +49 9826 333-3691
    Email: info@ab1-tools.com
    Web: www.ab1-tools.com

  • 12 / 16

    Postcode 88, 89

    Dieter Schätzle GmbH & Co. KG
    Präzisionswerkzeuge
    Unter Haßlen 12
    78532 Tuttlingen

    Phone: +49 7462 9465-0
    Fax: +49 7462 9465-50
    Email: info@schaetzle-werkzeuge.de
    Web:​​​​​​​ www.schaetzle-werkzeuge.de

  • 13 / 16

    Postcode 90 - 97

    AB1-Tools e.K.
    Goethering 45
    91732 Merkendorf

    Phone: +49 9826 333-2241
    Fax: +49 9826 333-3691
    Email: info@ab1-tools.com
    Web: www.ab1-tools.com

  • 14 / 16

    Danmark

    EDECO TOOL APS 
    Naverland 2
    2600 Glostrup
    Danmark

    Phone: +45 7060 2029
    Email: info@edeco.dk
    Web: www.edeco.dk

  • 15 / 16

    Italy

    TEKNOS S.r.l.
    Via A. Pigafetta, 2
    35011 Campodarsego (PD)
    Italia

    Phone: +39 049 8877061
    Email: info@teknositalia.it
    Web: www.teknositalia.it

  • 16 / 16

    Portugal

    Álamo-Ferramentas Unipessoal Lda
    Rua da ETAR, Lote 9
    Zona Industrial de Oiã
    3770-059 Oiã
    ​​​​​​​​​​​​​​
    Phone: +351 234 728-193
    Email: geral@alamo-ferramentas.com
    Web: www.alamo-ferramentas.com