• MAPAL liefert für den Werkzeug- und Formenbau alles aus einer Hand.

Durchstarten im Werkzeug- und Formenbau

Werkzeug- und Formenbauer erwarten von ihrem Zerspanungswerkzeughersteller hohe Prozess- und Produktkompetenz. Denn die Lebensdauer der zu erzeugenden Formen und die Präzision der Formteile sind für die Wettbewerbsfähigkeit in der Massenproduktion enorm wichtig. Von den Werkzeugen wird deshalb höchste Präzision, lange Standzeiten und vor allem Prozesssicherheit gefordert.
​​​​​​​

Genau diese Aspekte sind es, die MAPAL in Branchen wie der Automobilindustrie, dem Maschinenbau oder der Luftfahrtindustrie erfolgreich machen. So ist es nur folgerichtig, dass der Präzisionswerkzeughersteller nun auch im Werkzeug- und Formenbau effiziente und wirtschaftliche Lösungen für den kompletten Zerspanungsprozess anbietet. Vielseitige und präzise Hochleistungswerkzeuge und spezielle Werkzeughalter mit schlanken Konturen und präzisem Rundlauf minimieren Polieraufwand und Nacharbeit durch eine konstante Oberflächengüte beim Fräsprozess.

Werkzeugprogramm für den Formenbau

Das Bild zeigt das Werkzeugprogramm von MAPAL für den Formenbau

Vollhartmetall Schaftfräser

  • OptiMill-3D-BN

    Kugelfräser
    • Hochpräzise Bearbeitung von 3D-Konturen
    • ø-Bereich: 0,10 - 20,00 mm

  • OptiMill-3D-CR

    Eckradiusfräser
    • Fräsen mit hochgenauem Eckradius
    • ø-Bereich: 0,10 - 20,00 mm

  • OptiMill Eckfräser

    Eckfräser
    • Ideal zum: Schruppen Schlichten, und Fräsen von Taschen
    • ø-Bereich: 2,00 - 12,00 mm

  • OptiMill-3D-HF

    High-feed milling cutter
    • Ideal for high-feed machining with a high material removal rate and high process reliability
    • ø range: 2.00 - 16.00 mm

  • OptiMill-3D-Alu

    Ball nose and corner radius cutters

    • High-precision machining of 3D contours
    • ø range: 1.00 - 20.00 mm

  • OptiMill-Graphite-MT

    Ball nose and shoulder milling cutter
    • Multi-tooth milling cutter for roughing graphite electrodes with high removal rates
    • ø range: 3.00 - 16.00 mm

  • OptiMill-3D-Graphite

    Ball nose and corner radius milling cutter
    • Suitable for machining of graphite electrodes
    • Different designs depending on the machining situation
    • ø range: 0.20 - 12.00 mm

  • OptiMill-3D-Copper

    Ball nose and corner radius milling cutter
    • Special geometry for machining copper electrodes and tough non-ferrous alloys
    • ø range: 0.10 - 20.00 mm

  • OptiMill-Diamond

    Ball nose, corner radius and shoulder milling cutter
    • PCD cutting edges for a long tool life
    • ø range: 3.00 - 12.00 mm

Fräser mit Wendeschneidplatten

  • NeoMill-ISO-360

    Rundplattenfräser
    • Ideal zum Schruppen und Vorschlichten
    • ø-Bereich: 10,00 - 160,00 mm

  • NeoMill-3D-Finish

    Schlichtfräser
    • Ideal zum Schlichten von 90°-Flächen, Planflächen und Konturen
    • ø-Bereich: 16,00 – 42,00 mm

  • NeoMill-3D-Ballnose/-Torus

    Kugel- und Eckradiusfräser
    • Ein Grundkörper mit Kugel- und Eckradius- Schneidplatte zum Schlichten und Vorschlichten
    • ø-Bereich: 8,00 - 32,00 mm

  • NeoMill-2/4-HiFeed90

    Hochvorschub-/90°-Eckfräser
    • Universelles Werkzeugsystem für höchste Produktivität
    • ø-Bereich: 16,00 - 200,00 mm

Bohren | Senken

  • ECU-Drill-Steel

    Vollhartmetallbohrer  

    • Zweischneidiger Vollbohrer mit sehr gutem Peis-Leistungs-Verhältnis 
    • Breites Anwendungsgebiet 
    • Bewährte Geometrien für hohe Präzision und Prozesssicherheit 
    • ø-Bereich: 1,00 - 20,00 mm 

  • MEGA-Drill-Hardened

    Hochleistungs-Vollhartmetallbohrer 

    • Zweischneidiger Vollbohrer mit abgestimmter Beschichtung und Geometrie für die prozesssichere Bearbeitung von gehärteten Werkstoffen 
    • Neue Mikro- und Makrogeometrie 
    • ø-Bereich: 2,55 - 16,00 mm 

  • MEGA-Drill-Steel-Plus

    Hochleistungs-Vollhartmetallbohrer 

    • Zweischneidiger Vollbohrer mit abgestimmter Beschichtung und Geometrie für die Stahlbearbeitung 
    • Optimierte Spannutgeometrie und modifizierte Schneidkantenpräparation 
    • ø-Bereich: 3,00 - 25,00 mm 

  • Tritan-Drill-Steel

    Dreischneidiger Vollhartmetallbohrer 

    • Dreischneidiger Vollbohrer für höchsten Vorschub 
    • Selbstzentrierender Querschneide für schwierige Bohrsituationen 
    • Speziell auf die Stahlbearbeitung abgestimmt 
    • ø-Bereich: 4,00 - 20,00 mm 

  • Tritan-Spot-Drill-Steel

    Dreischneidiger Anbohrer
    • Dreischneidiger Anbohrer für anspruchsvolle Anbohrsituationen 
    • Speziell abgestimmt auf dreischneidige Bohrer 
    • ø-Bereich: 4,00 - 20,00 mm 

  • Tritan-Step-Drill

    Punta a gradino
    • Punta a gradino a tre taglienti con tagliente trasversale autocentrante
    • Lavorazione di fori del nucleo filettati senza movimenti oscillatori
    • Range di Ø: 4,25 - 14,15 mm

  • MEGA-Deep-Drill

    Punta per foratura profonda
    • Efficiente realizzazione di fori profondi fino a 40xD, nella totale sicurezza dei processi
    • Punta di foratura pilota MEGA-Pilot-Drill
    • Range di Ø: 1,00 - 16,00 mm 

  • MEGA-Drill-Reamer

    Drill reamer
    • Two working steps – drilling and reaming – combined in a single tool
    • Optimised reaming cutting edge
    • Reduction of productive and non-productive times
    • Bore tolerance ≥ IT7
    • Ø area: 4.00 – 16.00 mm 

  • Precision countersink

    Countersink with unequal spacing
    • Extremely unequally spaced cutting edges
    • Higher degree of accuracy and improved surface values
    • Reduced axial and radial forces
    • Significantly less vibrations
    • Increased cutting parameters to ensure highest productivity
    • Ø area: 4.30 – 31.00 mm 

  • MEGA-Drill-Reamer-Pyramid

    Drill reamer with pyramid tip 

    • Spot drilling, drilling and reaming – all with one tool
    • Improved centring properties thanks to pyramid tip
    • Reduction of productive and non-productive times
    • Bore tolerance ≥ IT7
    • Ø area: 4.00 – 16.00 mm 

  • QTD indexable insert drill

    Solid drill with replaceable head system 

    • Cost-effective system with indexable inserts that can be swapped out
    • Force-locking and form-fit clamping system
    • Easy to handle
    • High degree of radial run-out accuracy
    • Ø area: 8.10 – 49.00 mm 

Reaming

  • FixReam – FXR

    High-performance reamers with a cylindrical shank 

    • High-performance reamer made from solid carbide
    • Straight-fluted for through and blind bores
    • Left-hand fluted for through bores
    • Ø area: 3.00 – 20.00 mm 

  • CPReam – CPR

    Replaceable head reamer 

    • Taper and face connection provide the greatest possible stability and rigidity
    • Highly precise radial run-out accuracy of 5 μm
    • Easy to handle
    • Ø area: 8.00 – 40.00 mm

  • Quick adjustment reamer – WN 50

    Hand reamers 

    • Quick-adjust reamer with wide adjustment range
    • Especially suitable for repair work
    • Spare blade sets available
    • Ø area: 6.40 – 95.00 mm 

  • Guided tools

    Tools with guide pads 

    • Highest accuracy guaranteed with the MAPAL principle
    • Guide pads directly guide the tool into the bore
    • Precision-ground indexable inserts
    • High-precision adjustment for micrometre-precise bore machining

Clamping
  • MAPAL UNIQ Chuck

    UNIQ DReaM Chuck, 4.5°

    全新设计的液压刀柄 

    • 用于进行铰孔和钻孔加工，以及在铣削加工中的精加工工序 
    • 在几何尺寸和功能特性方面的最佳配合 
    • 在处理方式改善的同时，达到了卓越的表面光洁度 
    • 在加工具有复杂轮廓的结构件时，亦可实现最大的柔性和生产率

    直接点击商店

  • MAPAL UNIQ-MillChuck

    UNIQ Mill Chuck, HA

    Mandrino a serraggio idraulico in un nuovo design

    • Mandrino a serraggio idraulico per applicazioni di fresatura altamente dinamiche
    • Interazione ottimale di proprietà geometriche e funzionali
    • Risultati eccellenti con l’utilizzo di utensili con codolo HA
    • Massima sicurezza dei processi anche per i componenti di alta qualità

    Vai al negozio

  • HighTorque Chuck HTC

    Mandrino a serraggio idraulico

    • Elevata trasmissione della coppia di serraggio
    • Proprietà di smorzamento ideali
    • Rigidità eccezionale dell’intero sistema
    • Precisione di concentricità < 3 µm
    • Versione sottile a 3° per l’uso in applicazioni dai contorni critici


       

    Vai al negozio

  • MAPAL HydroChuck MHC

    HydroChuck MHC

    Mandrino a serraggio idraulico 

    • Eccezionale smorzamento delle vibrazioni
    • Elevata precisione di concentricità
    • Versione estremamente corta con struttura compatta per un’elevata rigidità



     

    Vai al negozio

  • ThermoChuck MTC

    Mandrino a calettamento termico

    • Lunga vita utile grazie all’utilizzo di acciaio per utensili resistente ad alte temperature
    • Elevata trasmissione della coppia di serraggio e massima rigidità radiale
    • Sottoposto a equilibratura di precisione come trattamento standard
    • Idoneo per la lubrificazione minimale
    • Con e senza regolazione assiale della lunghezza utensile
       

    Vai al negozio

  • MAPAL MillChuck

    Mill Chuck, System HB

    Mandrino di serraggio a contatto
    • Facile utilizzo grazie alla vite differenziale
    • Massima redditività e precisione
    • Posizionamento assiale definito dell’utensile grazie al sistema a molla
    • Uscite del refrigerante decentralizzate per la massima sicurezza dei processi

    Vai al negozio

  • MAPAL Precision-DrillChuck MPC

    Precision-DrillChuck – MPC

    Mandrino per foratura di precisione 

    • Struttura semplice e facile utilizzo
    • Sicurezza di serraggio indipendente dalla direzione di rotazione
    • Alta resistenza a elevati numeri di giri
    • La struttura modulare consente di utilizzare le testine per mandrini di foratura per tutti gli innesti dell’utensile

  • MAPAL slip-on reamer arbor

    Mandrino per fresa a manicotto – MDA/MCA

    Mandrino per fresa a manicotto 

    • Versione con sistema antivibrante (MDA)
    • Idoneo per la rigidità di tutte le macchine più comuni
    • Funzionamento più silenzioso e più stabile nonostante le lunghe sporgenze per una migliore qualità delle superfici
    • Mandrino per fresa a manicotto (MCA) con superficie piana di appoggio maggiorata per operazioni di sgrossatura e prefinitura in grandi range di diametro

  • MAPAL MFS milling head holder

    Supporto testina per fresa MFS

    Porta utensili per fresa ad avvitare 

    • Serraggio facile e veloce grazie alla fresa con fissaggio a vite
    • Precisa interazione tra cono e superficie piana di appoggio
    • Massima stabilità e rigidità
    • Applicabile universalmente per operazioni di sgrossatura e di finitura 

  • MAPAL HSK adapter

    Adattatori

    Prolunghe, riduttori e adattatori 

    • Svariate possibilità per sistemi di utensili modulari
    • Prolunghe a serraggio idraulico e a calettamento
    • Riduttori e prolunghe HSK
    • Adattatore per cono verticale KS

    Vai al negozio

Componenti e materiali

From the unmachined to the finished part

Find the right tool with just a few clicks: Depending on the machining, the specific operation and the tool requirement, you can quickly find the tool you want.
  • On a rendered example component, an operation is highlighted.
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    2D surfaces

    On the one hand, this category includes machining processes carried out directly on the machine, such as face milling, milling of pockets and straight walls. On the other hand, it also includes operations for complex geometries that are programmed using CAM software.

    Go to the product range for machining 2D surfaces
  • On a rendered example component, an operation is highlighted.
    2 / 8

    3D surfaces

    In the die & mould sector, the manufacture of increasingly complex forms is part of everyday life. Continuous further developments in machine tools and CAM software raise performance and productivity to an ever higher level. The tools used must therefore always be state-of-the-art. To achieve optimum results, each design starts with a process analysis.

    Go to the product range for machining 3D surfaces
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    Open pockets

    Mould inserts also have machining tasks that are required for casting or various attachment parts. Users are increasingly machining open pockets (circumferential machining) using trochoidal milling. This machining method helps to optimise machining times and to extend tool life.

    Go to the product range for machining open pockets
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    Closed pockets

    Closed pockets are usually produced by roughing in Z planes. When milling, a ramp is often selected as the machining entry. The tool selected depends on the depth of the walls and the mould incline to be generated on the component. MAPAL’s broad portfolio with modular systems also covers the machining of deep pockets with large diameters.

    Go to the product range for machining closed pockets
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    Helix milling

    A major focus in milling operations is on reducing the machining time. With specific tool geometries for machining closed, round pockets, it is often possible to eliminate the pre-drilling process. With helix milling, milling paths are programmed with helical entrances that are suitable for pocket dimensions.

    Go to the helix milling product range
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    Even surfaces

    Operations to create even surfaces occur very frequently and in different areas in the die & mould sector: It could be component-related, strategy-related due to the respective milling process or due to requirements for mould closing surfaces as well as sections and cutting dies. The right tool is then selected depending on the application and requirements.

    Go to the product range for machining even surfaces
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    Thin walls and ribs

    Plastic injection moulds and die casting moulds often have ribs and thin walls. Ribs, for example, are increasingly being milled, as this process is more cost-effective than EDM (spark eroding). As a rule, long or extra-long carbide tools with small diameters are used. Customer-specific solutions (RibCutter) to match the respective rib shape are also possible here.

    Go to the product range for machining thin walls and ribs
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    Small and large bores

    There is a wide range of full bore operations in the die & mould sector: From large bores for guide pillars and deep bores for the cooling system to high-precision bores for ejector pins. MAPAL offers a comprehensive portfolio of drilling and reaming tools for the individual production steps.

    Go to the product range for machining small and large bores

Solutions d'une source unique

  • 1. Planification et approvisionnement

    Un système de gestion des achats optimisé est également essentiel pour organiser clairement les stocks d'outils.

  • 2. Logistique des outils

    L'usinage prend également en compte la rentabilité : les systèmes de distribution intelligents réduisent les temps morts de manière substantielle.

  • 3. Ingénierie

    Les spécialistes de l'usinage apportent leur aide pour concevoir les processus, notamment grâce à des simulations FAO, des conseils généraux et la mise au point de stratégies d'usinage rentables.

  • 4. Mesure et ajustement

    Grâce à leur précision et à leur facilité d'utilisation, les appareils de mesure et de réglage sont particulièrement utiles pour ajuster les outils.

  • 5. Outils et serrage

    Entre la broche à l'arête de coupe, MAPAL propose une gamme d'outils et de technologies de serrage exhaustive pour la fabrication d'outils et de moules.

  • 6. Usinage

    Usinage efficace et stratégies d'usinage adaptées avec un niveau technologique de pointe.

  • 7. Numérisation et automatisation

    Numérisation rapide et aisée : la c-Connect Box transmet numériquement les données de mesure du poste de réglage à la machine-outil. En outre, elle surveille l'état de la machine.

  • 8. Re-affutage

    Les clients obtiennent rapidement leurs outils re-affutés de haute qualité. Un service de collecte et de livraison est également possible.

Workflow d'ingénierie – De la théorie à la pratique

Trouver une solution parfaitement adaptée aux besoins du client, telle est l'ambition de MAPAL. En plus de solutions spéciales personnalisées et d'une large gamme de produits de base, des services complets sont disponibles pour optimiser l'ensemble du processus, de l'idée du produit au copeau. Les clients peuvent compter sur la longue expérience du leader technologique en matière d'usinage.
  • 3D model of a workpiece from the die and mould making.

    1. Customer enquiry

    MAPAL sales representatives are directly available for individual enquiries. In a personal conversation with the customer, they sound out the specific requirements and the scope (complete or partial machining) and discuss the details directly on the 3D model of the component.

    The MAPAL die & mould team looks forward to your enquiry by ​​​​​​​Email and will contact you directly as soon as possible.

  • 3D model of a workpiece from the die and mould making.

    2. Project analysis

    On the basis of 3D models and machine data, the conversation partners analyse the manufacturing tasks and develop effective machining strategies.

    The project analysis consists of the following:​​​​​​​
    • Machining suggestions for all machining steps
    • Tool list
    • Process optimisation

  • 3. Process design

    Regardless of whether the focus is on flexibility or productivity: The machining specialists simulate the developed process on the basis of the 3D models and thus show potential for optimisation. They check and improve the machining parameters in CAM programming and thus ensure stable and economical production.

    The process design includes:​​​​​​​
    • Runtime analysis of the component
    • Technology data definition
    • CAM programming

  • Overview of all MAPAL tool solutions for die and mould making in one workpiece.

    4. Tool solution

    The wide-ranging MAPAL standard range for the die & mould sector offers the ideal tool solution for every application. Customised solutions are available upon request.

    Advantages for the user:​​​​​​​
    • Broad standard range
    • Availability of tool data

  • The picture shows a technical advisor from MAPAL in conversation with a customer.

    5. Tool test and offer

    After discussing the machining task, MAPAL supports its customers in the selection of tools required in the process. This is the basis for a well-founded offer tailored to the respective application.

  • The picture shows documents for preparing offers on a table with three people.

    6. Cooperative partnership

    Even after mutual success, the specialists at MAPAL remain in close contact with the customer. Should optimisation potential arise over time or other tools turn out to be better, MAPAL will be happy to support you to further improve productivity and profitability.

    In order to ensure efficient production in the long term, MAPAL also offers comprehensive tool management options.
    ​​​​​​​
    Tool management options:

    • Dispensing systems
    • Regrinding service
    • Comprehensive product portfolio of adjustment and measuring devices

Further items about the die&mould area

Our retail partners

Responsibility according to postcode areas

  • 1 / 16

    Postcode 35

    FRITZ WEG GmbH & Co. KG
    Ahornweg 41
    35713 Eschenburg-Wissenbach

    Phone: +49 2774 701-0
    Fax: +49 2774 701-39
    Email: info@fritzweg.de
    Web: www.fritzweg.de

  • 2 / 16

    Postcode 44

    Jansen Schneidwerkzeuge Vertriebs GmbH
    Im Käsebrink 12
    58840 Plettenberg

    Phone: +49 2391 9177-0
    Fax: +49 2391 9177-20
    Email: info@j-s-v.com
    Web: www.j-s-v.com

  • 3 / 16

    Postcode 51

    Jansen Schneidwerkzeuge Vertriebs GmbH
    Im Käsebrink 12
    58840 Plettenberg

    Phone: +49 2391 9177-0
    Fax: +49 2391 9177-20
    Email: info@j-s-v.com
    Web: www.j-s-v.com

  • 4 / 16

    Postcode 56, 57

    FRITZ WEG GmbH & Co. KG
    Ahornweg 41
    35713 Eschenburg-Wissenbach

    Phone: +49 2774 701-0
    Fax: +49 2774 701-39
    Email: info@fritzweg.de
    Web: www.fritzweg.de

  • 5 / 16

    Postcode 58, 59

    Jansen Schneidwerkzeuge Vertriebs GmbH
    Im Käsebrink 12
    58840 Plettenberg

    Phone: +49 2391 9177-0
    Fax: +49 2391 9177-20
    Email: info@j-s-v.com
    Web: www.j-s-v.com

  • 6 / 16

    Postcode 60, 61

    Heinrich Meier GmbH
    Herrenwaag 31
    75417 Mühlacker

    Phone: +49 7041 9530-0
    Fax: +49 7041 9530-30
    Email: info@heinrich-meier.de
    Web: www.heinrich-meier.de

  • 7 / 16

    Postcode 63 - 69

    Heinrich Meier GmbH
    Herrenwaag 31
    75417 Mühlacker

    Phone: +49 7041 9530-0
    Fax: +49 7041 9530-30
    Email: info@heinrich-meier.de
    Web: www.heinrich-meier.de

  • 8 / 16

    Postcode 70 - 73

    Dieter Schätzle GmbH & Co. KG
    Präzisionswerkzeuge
    Unter Haßlen 12
    78532 Tuttlingen

    Phone: +49 7462 9465-0
    Fax: +49 7462 9465-50
    Email: info@schaetzle-werkzeuge.de
    Web:​​​​​​​ www.schaetzle-werkzeuge.de

  • 9 / 16

    Postcode 74, 75

    Heinrich Meier GmbH
    Herrenwaag 31
    75417 Mühlacker

    Phone: +49 7041 9530-0
    Fax: +49 7041 9530-30
    Email: info@heinrich-meier.de
    Web: www.heinrich-meier.de

  • 10 / 16

    Postcode 76 - 79

    Dieter Schätzle GmbH & Co. KG
    Präzisionswerkzeuge
    Unter Haßlen 12
    78532 Tuttlingen

    Phone: +49 7462 9465-0
    Fax: +49 7462 9465-50
    Email: info@schaetzle-werkzeuge.de
    Web:​​​​​​​ www.schaetzle-werkzeuge.de

  • 11 / 16

    Postcode 80 - 87

    AB1-Tools e.K.
    Goethering 45
    91732 Merkendorf

    Phone: +49 9826 333-2241
    Fax: +49 9826 333-3691
    Email: info@ab1-tools.com
    Web: www.ab1-tools.com

  • 12 / 16

    Postcode 88, 89

    Dieter Schätzle GmbH & Co. KG
    Präzisionswerkzeuge
    Unter Haßlen 12
    78532 Tuttlingen

    Phone: +49 7462 9465-0
    Fax: +49 7462 9465-50
    Email: info@schaetzle-werkzeuge.de
    Web:​​​​​​​ www.schaetzle-werkzeuge.de

  • 13 / 16

    Postcode 90 - 97

    AB1-Tools e.K.
    Goethering 45
    91732 Merkendorf

    Phone: +49 9826 333-2241
    Fax: +49 9826 333-3691
    Email: info@ab1-tools.com
    Web: www.ab1-tools.com

  • 14 / 16

    Danmark

    EDECO TOOL APS 
    Naverland 2
    2600 Glostrup
    Danmark

    Phone: +45 7060 2029
    Email: info@edeco.dk
    Web: www.edeco.dk

  • 15 / 16

    Italy

    TEKNOS S.r.l.
    Via A. Pigafetta, 2
    35011 Campodarsego (PD)
    Italia

    Phone: +39 049 8877061
    Email: info@teknositalia.it
    Web: www.teknositalia.it

  • 16 / 16

    Portugal

    Álamo-Ferramentas Unipessoal Lda
    Rua da ETAR, Lote 9
    Zona Industrial de Oiã
    3770-059 Oiã
    ​​​​​​​​​​​​​​
    Phone: +351 234 728-193
    Email: geral@alamo-ferramentas.com
    Web: www.alamo-ferramentas.com