Plastic injection mould inserts
Feasibility study – cooperation between Röders GmbH and MAPAL Dr. Kress KG.
General Information
Project: Plastic injection mould inserts
Machine: Röders RXP601 DSH
Material: WR. 1.2343
Hardness: 50 ± 2 HRC
Dimensions of raw material: 200 x 120 x 90
Objectives
- Achieving surface quality and accuracy in accordance with requirements for plastic injection moulds
- Flexible tool solution from the standard range of products
- Reduction in the machining time due 5-axis simultaneous machining concept
Top facts about the machining solution
Roughing at high feed rates
OptiMill-3D-HF-Hardened
Efficient roughing by using a high-feed milling cutter with six cutting edges.
Efficient roughing by using a high-feed milling cutter with six cutting edges.
High surface precision
OptiMill-3D-CR-Hardened
Finishing with high surface precision and consistent roughness with a four-edge corner radius milling cutter.
Finishing with high surface precision and consistent roughness with a four-edge corner radius milling cutter.
Effizientes Schlichten
OptiMill-3D-CS
Erhöhter Zeilenabstand durch den Einsatz eines Kreisradiusfräsers im Vergleich zu konventionellen Kugelfräsern.
Wiper-Geometrie
NeoMill-3D-Finish
Axiale und radiale Wiper-Geometrie ermöglicht größere Schnitttiefen und höhere Vorschübe und sorgt so für eine höhere Produktivität.