Bearing cover

Bearing cover EN-GJS-400-15

Initial situation at the customer

Bearing cover

  • Process optimisation required due to increasing lot numbers in mass production
  • Quality issues due to fluctuations in form and positioning of bearing seats

Special features of this solution

  • Multi-stepped fine boring tool guarantees optimal concentricity of the bearing bores in mass production
  • Soft-cutting tangential indexable insert requires less spindle power
  • Multi-stage combination solution offers high degree of economic efficiency and reduced tool costs
  • Low cutting material costs thanks to a solution with indexable inserts

Bearing seat

  • Roughing

    Roughing

     Combination tool

    • Multi-stage combination tool for maximum cost-effectiveness
    • Boring and chamfering combined

  • Grooving and deburring

    Groove milling and deburring

    Circular milling cutter

    • Circular milling cutter with indexable inserts for groove milling and reverse deburring
    • Combination tool provides short cycle times and maximum economic efficiency

ANNUAL TOOL COSTS - ROUGHING

优点

  • 通过高质量稳定性达到更高的成本节约 
  • 通过理想的形状-和位置公差，极大提高了结构组件的品质 
  • 针对批量加工所规划的刀具方案，即使加工件数不断增加，仍可应对自如 

MEASUREMENT SERIES