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MEGA-Deep-Drill-Alu (2nd Gen.)

Deep drill for reliable machining of great drilling depths in aluminium

With the second generation of the MEGA-Deep-Drill-Alu, MAPAL takes deep drilling in aluminium to the next level. The new tool reliably handles the typical challenges of great drilling depths – stable processes, reliable chip removal and high feed rates.
 
MEGA-Deep-Drill-Alu
MEGA-Deep-Drill-Alu 

With the MEGA-Deep-Drill-Alu, MAPAL combines a specially developed cutting-edge geometry, efficient cooling and a tailored cutting material concept in a comprehensive tool range for a wide variety of applications, from wrought alloys to high-silicon cast alloys.

A key differentiating feature is the cooling system: Newly defined cooling channels, enlarged by 20%, direct a maximum volume of coolant to the main cutting edge and cutting-edge corners. Compared with other solutions on the market with lower coolant volumes, they significantly improve wear behaviour, tool life and process stability. At the same time, stability, fracture strength and, therefore, process reliability are maintained. The improved cooling performance is particularly beneficial for deep applications and machining with minimum quantity lubrication.

The new MEGA-Deep-Drill-Alu is available for a range of aluminium alloys.

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The combination of stable tool guidance, reliable chip removal and efficient cooling enables high feed rates and cost-effective machining. The second-generation MEGA-Deep-Drill-Alu is a high performance solution for demanding deep drilling applications.
  • MEGA-Deep-Drill-Alu visualisation of wide range of applications
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    Wide range of applications

    • AlSi1 to AlSi12 with configurable coatings
    • Designed for high feed rates (up to 10% of the diameter)
    • MQL-suitable
  • Visualisation of efficient cooling MEGA-Deep-Drill-Alu
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    Efficient cooling

    • +50% coolant volume thanks to larger coolant channels
    • Reliable chip removal
    • Long tool life
    • High level of process stability
  • MEGA-Deep-Drill-Alu visualisation of optimised cutting-edge geometry with four margin lands
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    Optimised cutting-edge geometry with four margin lands

    • Consistently short chips and maximum process reliability
    • Small bore pattern
  • MEGA-Deep-Drill-Alu visualisation of available lengths 15xD, 20xD, 25xD, 30xD, 40xD
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    Available lengths

    • 15xD, 20xD, 25xD, 30xD, 40xD

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