• MAPAL liefert für den Werkzeug- und Formenbau alles aus einer Hand.

Durchstarten im Werkzeug- und Formenbau

Werkzeug- und Formenbauer erwarten von ihrem Zerspanungswerkzeughersteller hohe Prozess- und Produktkompetenz. Denn die Lebensdauer der zu erzeugenden Formen und die Präzision der Formteile sind für die Wettbewerbsfähigkeit in der Massenproduktion enorm wichtig. Von den Werkzeugen wird deshalb höchste Präzision, lange Standzeiten und vor allem Prozesssicherheit gefordert.
​​​​​​​

Genau diese Aspekte sind es, die MAPAL in Branchen wie der Automobilindustrie, dem Maschinenbau oder der Luftfahrtindustrie erfolgreich machen. So ist es nur folgerichtig, dass der Präzisionswerkzeughersteller nun auch im Werkzeug- und Formenbau effiziente und wirtschaftliche Lösungen für den kompletten Zerspanungsprozess anbietet. Vielseitige und präzise Hochleistungswerkzeuge und spezielle Werkzeughalter mit schlanken Konturen und präzisem Rundlauf minimieren Polieraufwand und Nacharbeit durch eine konstante Oberflächengüte beim Fräsprozess.

Werkzeugprogramm für den Formenbau

Das Bild zeigt das Werkzeugprogramm von MAPAL für den Formenbau

Vollhartmetall Schaftfräser

  • OptiMill-3D-BN

    Kugelfräser
    • Hochpräzise Bearbeitung von 3D-Konturen
    • ø-Bereich: 0,10 - 20,00 mm

  • OptiMill-3D-CR

    Eckradiusfräser
    • Fräsen mit hochgenauem Eckradius
    • ø-Bereich: 0,10 - 20,00 mm

  • OptiMill Eckfräser

    Eckfräser
    • Ideal zum: Schruppen Schlichten, und Fräsen von Taschen
    • ø-Bereich: 2,00 - 12,00 mm

  • OptiMill-3D-CS

    Kreisradiusfräser

    • Schlichten von komplexen Freiformflächen und komplizierten Werkstückgeometrien
    • ø-Bereich: 2,00 - 12,00 mm

  • OptiMill-3D-HF

    Hochvorschubfräser
    • Ideal für die Hochvorschubbearbeitung mit großem Zeitspanvolumen bei hoher Prozesssicherheit
    • ø-Bereich: 2,00 - 16,00 mm

  • OptiMill-3D-Alu

    Kugel- und Eckradiusfräser

    • Hochpräzise Bearbeitung von 3D-Konturen
    • ø-Bereich: 1,00 - 20,00 mm

  • OptiMill-Graphite-MT

    Kugel- und Eckfräser
    • Vielzahnfräser zum Schruppen für hohe Abtragsraten bei Graphitelektroden
    • ø-Bereich: 3,00 - 16,00 mm

  • OptiMill-3D-Graphite

    Kugel- und Eckradiusfräser
    • Geeignet zur Bearbeitung von Graphitelektroden
    • Unterschiedliche Ausführungen je nach Bearbeitungssituation
    • ø-Bereich: 0,20 - 12,00 mm

  • OptiMill-3D-Copper

    Kugel- und Eckradiusfräser
    • Spezielle Geometrie zur Bearbeitung von Kupferelektroden und zähen NE-Legierungen
    • ø-Bereich: 0,10 - 20,00 mm

  • OptiMill-Diamond

    Kugel-, Eckradius- und Eckfräser
    • PKD-Schneiden für hohe Standzeit
    • ø-Bereich: 3,00 - 12,00 mm

Fräser mit Wendeschneidplatten

  • NeoMill-ISO-360

    Rundplattenfräser
    • Ideal zum Schruppen und Vorschlichten
    • ø-Bereich: 10,00 - 160,00 mm

  • NeoMill-3D-Finish

    Schlichtfräser
    • Ideal zum Schlichten von 90°-Flächen, Planflächen und Konturen
    • ø-Bereich: 16,00 – 42,00 mm

  • NeoMill-3D-Ballnose/-Torus

    Kugel- und Eckradiusfräser
    • Ein Grundkörper mit Kugel- und Eckradius- Schneidplatte zum Schlichten und Vorschlichten
    • ø-Bereich: 8,00 - 32,00 mm

  • NeoMill-2/4-HiFeed90

    Hochvorschub-/90°-Eckfräser
    • Universelles Werkzeugsystem für höchste Produktivität
    • ø-Bereich: 16,00 - 200,00 mm

Bohren | Senken

  • ECU-Drill-Steel

    整体硬质合金钻头  

    • 性价比非常好的双刃实心钻 
    • 应用范围广泛 
    • 久经考验的几何形状可实现高精度和工艺流程安全 
    • ø-范围：1.00 - 20.00 mm

  • MEGA-Drill-Hardened

    高性能整体硬质合金钻头 

    • 带有相应涂层和几何形状的双刃实心钻用于工艺可靠地加工硬化材料 
    • 新的微型和宏观几何形状 
    • ø-范围：2.55 - 16.00 mm 

  • MEGA-Drill-Steel-Plus

    高性能整体硬质合金钻头 

    • 带有涂层和几何形状的双刃实心钻用于加工钢材 
    • 优化的容屑槽几何形状和改进的切削刃准备 
    • ø-范围：3.00 - 25.00 mm 

  • Tritan-Drill-Steel

    三刃实心钻 

    • 三刃实心钻用于最大的进给率 
    • 用于困难钻孔情形的自定心的横向刀刃 
    • 专门为钢材加工而设计 
    • ø-范围：4.00 - 20.00 mm 

  • Tritan-Spot-Drill-Steel

    中心定位钻
    • 用于苛刻钻孔情形的三刃中心定位钻 
    • 专门为三刃钻头而设计 
    • ø-范围：4.00 - 20.00 mm

  • Tritan-Step-Drill

    阶梯钻
    • 带有自定心的横向刀刃的三刃阶梯钻 
    • 加工螺纹芯孔时无摆锤运动  
    • ø-范围：4.25 - 14.15 mm 

  • MEGA-Deep-Drill

    深孔钻
    • 工艺可靠、高效地生产最大 40xD 的深孔 
    • MEGA-Pilot-Drill 先导钻  
    • ø-范围：1.00 - 16.00 mm 

  • MEGA-Drill-Reamer

    钻孔铰刀
    • 两个工序 - 钻孔和铰孔 - 结合在一个刀具中 
    • 优化的铰孔切削刃 
    • 减少加工时间和非加工时间 
    • 钻孔公差 ≥ IT7 
    • ø-范围：4.00 - 16.00 mm 

  • 精密锥形锪孔钻

    具有不均匀分布的锪钻
    • 极不均匀分布的刀刃 
    • 更高的精度和改进的表面值 
    • 减少的轴向力和径向力 
    • 振动明显的减少 
    • 提高的切削参数以实现最大生产率 
    • ø-范围：4.30 - 31.00 mm 

  • MEGA-Drill-Reamer-Pyramid

    带有金字塔端头的钻孔铰刀 

    • 仅用一把刀具即能进行镗孔、钻孔和铰孔 
    • 由于金字塔型刀片的设计使得定心特性极大提高 
    • 减少加工时间和非加工时间 
    • 钻孔公差 ≥ IT7 
    • ø-范围：4.00 – 16.00 mm 

  • 刀片钻头 QTD

    带有交换铣头系统的实心钻 

    • 经济型系统带有可更换刀片 
    • 形状和力贴合的夹紧系统 
    • 简易的操作方式 
    • 高度径向跳动精度 
    • ø-范围：8.10 - 49.00 mm 

铰孔

  • FixReam – FXR

    High-performance reamers with a cylindrical shank 

    • High-performance reamer made from solid carbide
    • Straight-fluted for through and blind bores
    • Left-hand fluted for through bores
    • Ø area: 3.00 – 20.00 mm 

  • CPReam – CPR

    Replaceable head reamer 

    • Taper and face connection provide the greatest possible stability and rigidity
    • Highly precise radial run-out accuracy of 5 μm
    • Easy to handle
    • Ø area: 8.00 – 40.00 mm

  • Quick adjustment reamer – WN 50

    Hand reamers 

    • Quick-adjust reamer with wide adjustment range
    • Especially suitable for repair work
    • Spare blade sets available
    • Ø area: 6.40 – 95.00 mm 

  • Guided tools

    Tools with guide pads 

    • Highest accuracy guaranteed with the MAPAL principle
    • Guide pads directly guide the tool into the bore
    • Precision-ground indexable inserts
    • High-precision adjustment for micrometre-precise bore machining

Clamping
  • MAPAL UNIQ Chuck

    UNIQ DReaM Chuck, 4.5°

    Hydraulic chucks with a new design 

    • For reaming and drilling applications as well as for finishing during milling operations
    • This is achieved through an optimal interplay of geometric and functional properties
    • Outstanding surfaces as well as improved handling
    • Increasing productivity during the machining of contour-critical parts

    To the shop

  • MAPAL UNIQ-MillChuck

    UNIQ Mill Chuck, HA

    Hydraulic chucks with a new design 

    • Hydraulic chuck for highly dynamic milling applications
    • This is achieved through an optimal interplay of geometric and functional properties
    • Excellent results when using tools with HA shanks
    • Process reliability – even on high-quality parts 

    To the shop

  • HighTorque Chuck HTC

    Hydraulic chuck 

    • High level of torque transmission
    • Ideal damping properties
    • Excellent rigidity of the entire system
    • Radial run-out accuracy < 3 μm
    • 3° slim design for use in contour-critical applications 


       

    To the shop

  • MAPAL HydroChuck MHC

    HydroChuck MHC

    Hydraulic chuck 

    • Excellent vibration dampening
    • High degree of radial run-out accuracy
    • Ultra-short and compact design for high rigidity





       

    To the shop

  • ThermoChuck MTC

    Shrink chuck 

    • Long tool life through the use of high-temperature tool steel 
    • High torque transmission and radial rigidity
    • Precision balanced as standard
    • MQL-suitable
    • With and without axial tool length adjustment 

       

    To the shop

  • MAPAL MillChuck

    Mill Chuck, System HB

    Side lock chuck
    • Easy to handle thanks to use of a differential screw
    • Maximum cost-effectiveness and precision
    • Axial tool positioning can be defined using spring system
    • Decentralised coolant outlets for maximum process reliability



       
    To the shop

  • MAPAL Precision-DrillChuck MPC

    Precision-DrillChuck – MPC

    Precision drill chuck 

    • Simple construction, straightforward to handle
    • Safe clamping independent of direction of rotation
    • High degree of spindle speed strength
    • Modular design allows drill chuck heads to be used with all tool connections 

  • MAPAL slip-on reamer arbor

    Milling cutter arbor – MDA / MCA

    Milling cutter arbor 

    • Vibration-cancelling design (MDA) with vibration dampening system
    • Adapted to the rigidity of all common machine types
    • Smooth, stable running despite long projections delivers better surface finish
    • Milling cutter arbor (MCA) with large face connection for roughing and pre-finishing operations in large diameter ranges

  • MAPAL MFS milling head holder

    MFS milling head holder

    Tool adapter for screw-in milling cutter 

    • Simple and fast clamping of screw-in milling cutters
    • Exact interaction of taper and face connection
    • Greatest possible stability and rigidity
    • Universally deployable for roughing and finishing operations

  • MAPAL HSK adapter

    Adapter

    Extensions, reducers and adapters 

    • Wide range of options for modular tool systems
    • Hydraulic extensions and tool extensions for thermal expanding chucks
    • HSK reducers and extensions
    • KS steep taper adapter



       

    To the shop

Components and workpiece material

From the unmachined to the finished part

Find the right tool with just a few clicks: Depending on the machining, the specific operation and the tool requirement, you can quickly find the tool you want.
  • On a rendered example component, an operation is highlighted.
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    2D surfaces

    On the one hand, this category includes machining processes carried out directly on the machine, such as face milling, milling of pockets and straight walls. On the other hand, it also includes operations for complex geometries that are programmed using CAM software.

    Go to the product range for machining 2D surfaces
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    2 / 8

    3D surfaces

    In the die & mould sector, the manufacture of increasingly complex forms is part of everyday life. Continuous further developments in machine tools and CAM software raise performance and productivity to an ever higher level. The tools used must therefore always be state-of-the-art. To achieve optimum results, each design starts with a process analysis.

    Go to the product range for machining 3D surfaces
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    Open pockets

    Mould inserts also have machining tasks that are required for casting or various attachment parts. Users are increasingly machining open pockets (circumferential machining) using trochoidal milling. This machining method helps to optimise machining times and to extend tool life.

    Go to the product range for machining open pockets
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    Closed pockets

    Closed pockets are usually produced by roughing in Z planes. When milling, a ramp is often selected as the machining entry. The tool selected depends on the depth of the walls and the mould incline to be generated on the component. MAPAL’s broad portfolio with modular systems also covers the machining of deep pockets with large diameters.

    Go to the product range for machining closed pockets
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    Helix milling

    A major focus in milling operations is on reducing the machining time. With specific tool geometries for machining closed, round pockets, it is often possible to eliminate the pre-drilling process. With helix milling, milling paths are programmed with helical entrances that are suitable for pocket dimensions.

    Go to the helix milling product range
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    Even surfaces

    Operations to create even surfaces occur very frequently and in different areas in the die & mould sector: It could be component-related, strategy-related due to the respective milling process or due to requirements for mould closing surfaces as well as sections and cutting dies. The right tool is then selected depending on the application and requirements.

    Go to the product range for machining even surfaces
  • On a rendered example component, an operation is highlighted.
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    Thin walls and ribs

    Plastic injection moulds and die casting moulds often have ribs and thin walls. Ribs, for example, are increasingly being milled, as this process is more cost-effective than EDM (spark eroding). As a rule, long or extra-long carbide tools with small diameters are used. Customer-specific solutions (RibCutter) to match the respective rib shape are also possible here.

    Go to the product range for machining thin walls and ribs
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    Small and large bores

    There is a wide range of full bore operations in the die & mould sector: From large bores for guide pillars and deep bores for the cooling system to high-precision bores for ejector pins. MAPAL offers a comprehensive portfolio of drilling and reaming tools for the individual production steps.

    Go to the product range for machining small and large bores

All from a single source

  • 1. Planning and purchasing

    Optimised purchasing management is important for a clear organisation of the tool stock.

  • 2. Tool logistics

    Cost-effectiveness even in the periphery of machining: Intelligent dispensing systems significantly reduce non-productive times.

  • 3. Engineering

    The machining specialists provide support with process engineering, e.g. in the form of CAM simulations, general advice and the development of economic machining strategies.

  • 4. Measuring and setting

    Reliable setting and measuring devices are convincing due to their accuracy and user-friendly operation when setting the tools.

  • 5. Tools and clamping technology

    From the spindle to the cutting edge – MAPAL offers a wide range of tools and clamping technology for the die & mould sector.

  • 6. Machining

    Efficient machining processes and customised machining strategies at the highest technological level.

  • 7. Digitisation and automation

    Quick and easy digitisation: The c-Connect Box digitally transmits measurement data from the setting fixture to the machine tool. It also monitors the machine status among other things.

  • 8. Reconditioning

    Customers receive their reconditioned tools back in manufacturer quality within a very short time. Also available with pick-up and delivery service upon request.

Engineering Workflow - From theory to practice

Finding the perfect solution for the customer is MAPAL’s main goal. In addition to individual custom solutions and a broad standard product portfolio, comprehensive services are available to optimally design the entire process from the product idea to the chip. Customers can rely on the technology leader’s many years of experience in machining.
  • 3D model of a workpiece from the die and mould making.

    1. Customer enquiry

    MAPAL sales representatives are directly available for individual enquiries. In a personal conversation with the customer, they sound out the specific requirements and the scope (complete or partial machining) and discuss the details directly on the 3D model of the component.

    The MAPAL die & mould team looks forward to your enquiry by ​​​​​​​Email and will contact you directly as soon as possible.

  • 3D model of a workpiece from the die and mould making.

    2. Project analysis

    On the basis of 3D models and machine data, the conversation partners analyse the manufacturing tasks and develop effective machining strategies.

    The project analysis consists of the following:​​​​​​​
    • Machining suggestions for all machining steps
    • Tool list
    • Process optimisation

  • 3. Process design

    Regardless of whether the focus is on flexibility or productivity: The machining specialists simulate the developed process on the basis of the 3D models and thus show potential for optimisation. They check and improve the machining parameters in CAM programming and thus ensure stable and economical production.

    The process design includes:​​​​​​​
    • Runtime analysis of the component
    • Technology data definition
    • CAM programming

  • Overview of all MAPAL tool solutions for die and mould making in one workpiece.

    4. Tool solution

    The wide-ranging MAPAL standard range for the die & mould sector offers the ideal tool solution for every application. Customised solutions are available upon request.

    Advantages for the user:​​​​​​​
    • Broad standard range
    • Availability of tool data

  • The picture shows a technical advisor from MAPAL in conversation with a customer.

    5. Tool test and offer

    After discussing the machining task, MAPAL supports its customers in the selection of tools required in the process. This is the basis for a well-founded offer tailored to the respective application.

  • The picture shows documents for preparing offers on a table with three people.

    6. Cooperative partnership

    Even after mutual success, the specialists at MAPAL remain in close contact with the customer. Should optimisation potential arise over time or other tools turn out to be better, MAPAL will be happy to support you to further improve productivity and profitability.

    In order to ensure efficient production in the long term, MAPAL also offers comprehensive tool management options.
    ​​​​​​​
    Tool management options:

    • Dispensing systems
    • Regrinding service
    • Comprehensive product portfolio of adjustment and measuring devices

Further items about the die&mould area

Our retail partners

Responsibility according to postcode areas

  • 1 / 16

    Postcode 35

    FRITZ WEG GmbH & Co. KG
    Ahornweg 41
    35713 Eschenburg-Wissenbach

    Phone: +49 2774 701-0
    Fax: +49 2774 701-39
    Email: info@fritzweg.de
    Web: www.fritzweg.de

  • 2 / 16

    Postcode 44

    Jansen Schneidwerkzeuge Vertriebs GmbH
    Im Käsebrink 12
    58840 Plettenberg

    Phone: +49 2391 9177-0
    Fax: +49 2391 9177-20
    Email: info@j-s-v.com
    Web: www.j-s-v.com

  • 3 / 16

    Postcode 51

    Jansen Schneidwerkzeuge Vertriebs GmbH
    Im Käsebrink 12
    58840 Plettenberg

    Phone: +49 2391 9177-0
    Fax: +49 2391 9177-20
    Email: info@j-s-v.com
    Web: www.j-s-v.com

  • 4 / 16

    Postcode 56, 57

    FRITZ WEG GmbH & Co. KG
    Ahornweg 41
    35713 Eschenburg-Wissenbach

    Phone: +49 2774 701-0
    Fax: +49 2774 701-39
    Email: info@fritzweg.de
    Web: www.fritzweg.de

  • 5 / 16

    Postcode 58, 59

    Jansen Schneidwerkzeuge Vertriebs GmbH
    Im Käsebrink 12
    58840 Plettenberg

    Phone: +49 2391 9177-0
    Fax: +49 2391 9177-20
    Email: info@j-s-v.com
    Web: www.j-s-v.com

  • 6 / 16

    Postcode 60, 61

    Heinrich Meier GmbH
    Herrenwaag 31
    75417 Mühlacker

    Phone: +49 7041 9530-0
    Fax: +49 7041 9530-30
    Email: info@heinrich-meier.de
    Web: www.heinrich-meier.de

  • 7 / 16

    Postcode 63 - 69

    Heinrich Meier GmbH
    Herrenwaag 31
    75417 Mühlacker

    Phone: +49 7041 9530-0
    Fax: +49 7041 9530-30
    Email: info@heinrich-meier.de
    Web: www.heinrich-meier.de

  • 8 / 16

    Postcode 70 - 73

    Dieter Schätzle GmbH & Co. KG
    Präzisionswerkzeuge
    Unter Haßlen 12
    78532 Tuttlingen

    Phone: +49 7462 9465-0
    Fax: +49 7462 9465-50
    Email: info@schaetzle-werkzeuge.de
    Web:​​​​​​​ www.schaetzle-werkzeuge.de

  • 9 / 16

    Postcode 74, 75

    Heinrich Meier GmbH
    Herrenwaag 31
    75417 Mühlacker

    Phone: +49 7041 9530-0
    Fax: +49 7041 9530-30
    Email: info@heinrich-meier.de
    Web: www.heinrich-meier.de

  • 10 / 16

    Postcode 76 - 79

    Dieter Schätzle GmbH & Co. KG
    Präzisionswerkzeuge
    Unter Haßlen 12
    78532 Tuttlingen

    Phone: +49 7462 9465-0
    Fax: +49 7462 9465-50
    Email: info@schaetzle-werkzeuge.de
    Web:​​​​​​​ www.schaetzle-werkzeuge.de

  • 11 / 16

    Postcode 80 - 87

    AB1-Tools e.K.
    Goethering 45
    91732 Merkendorf

    Phone: +49 9826 333-2241
    Fax: +49 9826 333-3691
    Email: info@ab1-tools.com
    Web: www.ab1-tools.com

  • 12 / 16

    Postcode 88, 89

    Dieter Schätzle GmbH & Co. KG
    Präzisionswerkzeuge
    Unter Haßlen 12
    78532 Tuttlingen

    Phone: +49 7462 9465-0
    Fax: +49 7462 9465-50
    Email: info@schaetzle-werkzeuge.de
    Web:​​​​​​​ www.schaetzle-werkzeuge.de

  • 13 / 16

    Postcode 90 - 97

    AB1-Tools e.K.
    Goethering 45
    91732 Merkendorf

    Phone: +49 9826 333-2241
    Fax: +49 9826 333-3691
    Email: info@ab1-tools.com
    Web: www.ab1-tools.com

  • 14 / 16

    Danmark

    EDECO TOOL APS 
    Naverland 2
    2600 Glostrup
    Danmark

    Phone: +45 7060 2029
    Email: info@edeco.dk
    Web: www.edeco.dk

  • 15 / 16

    Italy

    TEKNOS S.r.l.
    Via A. Pigafetta, 2
    35011 Campodarsego (PD)
    Italia

    Phone: +39 049 8877061
    Email: info@teknositalia.it
    Web: www.teknositalia.it

  • 16 / 16

    Portugal

    Álamo-Ferramentas Unipessoal Lda
    Rua da ETAR, Lote 9
    Zona Industrial de Oiã
    3770-059 Oiã
    ​​​​​​​​​​​​​​
    Phone: +351 234 728-193
    Email: geral@alamo-ferramentas.com
    Web: www.alamo-ferramentas.com