两名 MAPAL 员工在阿尔滕施塔特技术中心进行生产。

原厂质量的刀具修磨,实现重复性节约

提高刀具寿命

如果您有刀具的维修问题，您可以全部交给MAPAL。您可以针对个别的刀具进行维修，也可以针对部分指定的刀具和仪器与我们签订完整的保养合同。

我们不仅提供对 MAPAL 刀具的修磨，也对其他供应商的刀具进行修磨。此外，作为我们维修服务的一部分，我们也会维修破损、腐蚀、或刀片座损坏的刀体。

我们会根据您的要求，为您提供记录了修磨刀具精度和性能的检测报告。因此，调刀室始终可以提供最高的精度，我们也会接管您的机械式或电子式展开刀具、调整与测量装置的检查和保养服务。同时，我们可以通过电话支持或远程服务来维护我们的刀具分发系统。

初始情况：客户需求

  • 您想要以原厂质量继续使用您的刀具

    我们以原厂质量修磨和涂层，来提高您的刀具使用寿命、降低您的刀具成本。我们按时收取您的刀具，准时地把按照原厂质量修磨的、可直接投产使用的刀具送回。

  • Individually modifying tools

    Irrespective of the tools' manufacturer (MAPAL or other); irrespective of whether new or used: on request MAPAL individually adapts standard tools to customers' requirements. 

    Examples:
    • changing the diameter;
    • polishing chip flutes;
    • adapting the cutting edge geometry to the machining situation.

  • Ensuring precision and durability by means of maintenance

    To increase the service life of actuating tools, setting and measuring devices, MAPAL offers to prophylactically inspect and service them. Regular inspection and maintenance guarantee precision and process reliability in the production.

Maintenance and inspection of the complex actuating tools requires expert knowledge.

Service modules maintenance

  • A milling cutter is reground.

    M1 - Reconditioning MAPAL tool or tool from other manufacturer

    By reconditioning to original MAPAL quality the tools again achieve almost 100 % of the tool life of newly purchased tools. That saves costs.

    Scope of service:
    • Re-grinding and coating
    • Re-eroding
    • Re-tipping with indexable inserts or milling cartridges
    • Replacement of wearing parts
    • Chromium plating and re-grinding of shanks
    • Measurement report service

  • Two MAPAL specialists discuss a customer's modification request.

    M2 - Modification of tools

    Beyond delivering the original quality, MAPAL also offers to individually modify the tools for the individual production task and return them quickly and punctually.

    The service module comprises:
    • Modification of length, diameter and cutting edge geometry
    • Polishing of the chip flutes
    • Individual undercutting on shanks
    • High-performance coatings

  • Repairs are also part of the MAPAL maintenance service.

    M3 - Repair service

    Tool bodies with chipping, erosion and damaged insert seats also receive a second life. MAPAL repairs them and restores the accuracy true to the original.

    The repair service includes as well:
    • Chromium plating and re-grinding
    • Laser deposit welding

  • Regular maintenance of actuating tools increases their service life significantly.

    M4 - Preventive maintenance and inspection

    The regular maintenance of actuating tools, setting and measuring devices increases their service life. In this way users avoid irreparable wear and ensure processes are precise and reliable.

    MAPAL offers:
    • Function check
    • Replacement of wearing parts and faulty components
    • Balancing of actuating tools
    • Calibration of setting and measuring devices
    • Software updates for electronic devices
    • Telephone support and remote maintenance for tool dispensing systems

On the world map, the countries with MAPAL subsidiaries are highlighted in green and the countries with sales representatives in light green.

Maintenance services worldwide

Irrespective of where the customers produce in the world: They can be certain to profit on-site from the MAPAL services for maintenance and reconditioning.

​​​​​​​High-quality, consistent, fast.