Pneumatic cylinder
Aluminium pneumatic pilot cylinder AW – Al Mg0,7Si – T66
Initial situation at the customer
- Varying hardness properties of continuous casting material
- Medium to high quantities
- Automated manufacturing
- High demands on parts (form and position, burr-free and surfaces)
Special features of this solution
- Chip breaker adapted to workpiece material and machining solution → Reliable chip control while machining long-chipping aluminium and varying hardness properties
- Long tool life and consistent quality for automated series production and varying degrees of workpiece material quality thanks to premium PCD tools
- Premachining with solid carbide → Precisely aligned processes from a single source
Piston bore
Boring
- PCD boring tool for finishing bearing seats in the pilot bore
- PCD cutting material combined with six inserts
- Short cycle time
- Long tool life
- Very good form and position
Piston bore (bearing seat)
Barenatura + fresatura circolare + smussatura
- Utensili combinati in PCD per una lavorazione completa con rigature minime delle sedi dei cuscinetti nel foro pistone
- Operazioni di barenatura e fresatura circolare efficientemente combinate in un unico utensile
铣削加工
平面铣削
- PCD端面铣刀适用于在批量加工中实现高经济性端面铣削加工
- 对气缸外壳进行少毛刺加工，以实现最佳功能
空气通孔
实心钻孔
- 采用特殊多倒角技术和排屑槽的整体硬质合金阶梯钻头
- 理想的切屑控制
- 加工空气连接孔和紧固孔时的可精磨削性
优点
- 高工艺可靠性和少毛刺加工，适用于中到大批量和高自动化水平
- 组合刀具可节省加工循环时间，同时保持恒定的组件质量和功能
- 通过根据客户需求定制的刀具解决方案实现完美的表面以及形状和位置公差