The MAPAL tool programme for series production of scroll compressors.

Electrified auxiliary units

As a result of electrification in the automotive industry, more and more drive tasks
of the internal combustion engines are being performed by electrified components.
By electrifying the auxiliary units, these components can be used as required and
depending on the load, and thus contribute to reduced energy consumption. They
stand out thanks to their high reliability and low noise emissions as well as excellent
energy efficiency.

Auxiliary unit scroll compressor

电气化辅助机组的一个例子是 涡旋压缩机,它在热管理中用作电动制冷剂压缩机。作为示例,展示了用于一个电动车辆的涡旋压缩机3个铝零件的具体加工案例。
Sectional view of scroll compressor

特征 

  • 轨道和固定涡旋的核心部件 
  • 几何尺寸和承接件的精度至关重要 
  • 螺旋线相互之间精确定位 

切削加工要求 

  • 螺旋槽形状精度高 (≤ 20 μm) 
  • 侧面相对底面的垂直度高 (≤ 20 μm) 
  • 平行度和平面度 ≤ 10 μm 
  • 表面粗糙度(Rz)处于一位数-范围内 
  • 机床与刀具之间完美配合 

Processing steps on the auxiliary unit scroll compressor:

  • The combination tool finishes the recesses for the sealing grooves.

    Recesses for sealing elements

    • Pre-machining and finish machining of the recesses is carried out with double-edged PCD boring tools
    • Combination tool enables the machining of the connection bore
    • Distribution of the cut reduces cutting forces and ensures optimal chip formation

  • The boring tool with two stages machines the bearing bore of the scroll compressor.

    Precise bearing bore

    • Pre-machining is carried out by circular milling with a triple-fluted PCD milling cutter
    • Finish machining with double edge PCD boring tool with two stages and distribution of the cut to reduce the cutting forces

  • Machining of the high-precision spiral shapes with a milling cutter made of solid carbide.

    High precision spiral shapes

    • Pre-machining and finish machining with solid carbide milling cutters
    • Extremely sharp cutting edges ensure high dimensional accuracy


Other electrified components

  • Electrified drives

    Hybrid and fully electric

    High-precision with large diameters

  • Auxiliary units

    Gestión térmica

    Formas espirales con tolerancias en el rango de μm

  • Suministro energético

    Almacenamiento, control, carga

    Mecanizado sin vibraciones de carcasas complejas y de paredes finas

  • Micromovilidad

    Ejemplo: bicicleta eléctrica

    Máxima precisión también a pequeña escala​​​​​​​