05.10.2023

Tip for depth

MEGA-Deep-Drill-Steel

With the MEGA-Deep-Drill-Steel, MAPAL showcases the new standard for deep drilling at the EMO, which has been specially designed for machining steel and cast iron.

Three variants of the MEGA Deep Drill Steel in different lengths are on display.
The new standard for deep drilling: MAPAL presents the MEGA-Deep-Drill-Steel with the length ratios 15xD to 40xD at the EMO 2023.   ©MAPAL
The solid carbide deep drills are optimally protected with an innovative coating with HiPIMS technology in the cutting edge area. The head coating also ensures frictionless chip removal and is therefore the prerequisite for the reliable production of deep bores. The remaining length of the MEGA-Deep-Drill-Steel remains uncoated. “In our opinion, there is nothing smoother than a polished solid carbide surface”, Michael Villwock, Product Manager for Solid Carbide Tools, reaffirms the approach.
In addition to three variants of the MEGA-Deep-Drill-Stell, two pilot drills can be seen.
Adapted pilot drills are available to the MEGA-Deep-Drill-Steel deep drills for difficult drilling conditions in steel and cast iron materials.   ©MAPAL

Spherical cutting edges provide a high level of stability and thus ensure a long tool life and high level of productivity. The point angles were selected so that the deep drills always start the cut with the chisel in the pilot bore. The standard range available from stock includes length ratios of 15xD to 40xD and the diameter range from 3 mm to 16 mm, with the long designs up to 9 mm. Adapted pilot drills are available for difficult drilling conditions.

With the MEGA-Deep-Drill-Steel, deep drilling is possible without pecking cycles at very high feed rates. The tools are suitable both for use with internal cooling and for minimum quantity lubrication, which has a positive effect on the tool life in steel machining. Field tests have shown that the new deep drills from MAPAL meet the highest requirements for tool life and performance even with demanding materials. Compared to its predecessors, up to 50 percent higher feed rates can be achieved.
 


Kathrin Rehor, PR Project Manager at MAPAL

Contact

Kathrin Rehor Public Relations Kathrin.Rehor@mapal.com Phone: +49 7361 585 3342


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