15.07.2025

MAPAL at EMO 2025

75 Years of MAPAL – Shaping the Future with Partnership, Productivity and Precision

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Enhancing productivity in customer processes is the guiding principle of the trade fair appearance and 2026 innovations

MAPAL is a holistic solutions provider. Customers are supported throughout the entire process chain – from turnkey solutions with process and tool design, to technical support during production, not to mention tool management and digital services. The aim is to systematically enhance productivity in customer processes. This is also the premise behind the 2026 innovations in the areas of reaming, fine boring, boring, milling, clamping and setting. Highlights among the new products include the OptiMill-Uni-HPC and HPR400 technology-based solutions.

OptiMill-Uni-HPC: New standards in process reliability for milling

With the third-generation OptiMill-Uni-HPC, MAPAL is launching a solid carbide milling cutter specially designed for automated manufacturing processes. A newly developed cutting material, wear-resistant coating and a variant with an integrated chip breaker ensure maximum process reliability, a high removal rate and long machine running times – ideal for unmanned shifts and robot-assisted machining. The new generation is available in three variants and covers a wide range of applications in steel, stainless-steel and cast-iron machining.
The image shows the third generation of the solid carbide milling cutter OptMill-Uni-HPC.
The third generation of the solid carbide milling cutter OptiMill-Uni-HPC has been specially developed for modern, automated manufacturing processes. The focus is on maximum process reliability.   ©MAPAL

Productivity gains when machining large diameters with the HPR400 reaming system

MAPAL’s HPR400 reaming system offers a variety of advantages in terms of machining speed, ease of handling and flexibility for machining large diameters. MAPAL is showcasing several new solutions at the EMO in order to enhance productivity in series production.

The combination tool with the ISO leading stage and HPR400 system is an innovative one-shot solution for finish machining with high material removal. It enables bores to be made with up to 6 mm of stock removal in a single working step, thus ensuring minimum cycle times.
The HPR400 plus series was specifically developed for machining face grooves. The new tool concept significantly improves the cost effectiveness of machining bores with special base contours.

Together with a new tool solution for finishing stator bores in electric motors, the newly developed solutions are very good examples of how cost-effectiveness in machining can be increased even when there are complex requirements.
 

The image shows the HPR400 reamer designed for the One-Shot-System solution.
The combination tool with ISO pre-cutting stage and HPR400 system enables finishing of bores with up to 6 mm stock allowance in a single operation. The main material removal is performed by the ISO cutting section, while the HPR400 system handles the finishing process."   ©MAPAL

“Empower Your Aluminium Machining”

Another focus of the 2025 trade fair appearance is aluminium machining. MAPAL has chosen the motto “Empower Your Aluminium Machining” to underline the fact that smart tool solutions make maximum precision, process reliability and cost-effectiveness possible when machining aluminium components. MAPAL has decades of materials expertise in the area of aluminium and offers a wide range of high-performance tools for highly productive processes.

75 years of MAPAL: From a small tool manufacturer to global manufacturing expert

Die MAPAL Gruppe feiert in diesem Jahr ihr 75-jähriges Bestehen. Seit der Gründung im Jahr 1950 hat sich das Unternehmen von einem kleinen Werkzeughersteller zu einem weltweit agierenden Anbieter von Präzisionswerkzeugen und Fertigungslösungen entwickelt. Heute beschäftigt MAPAL rund 4.850 Mitarbeiter und ist mit Produktions- und Vertriebsstandorten sowie Servicepartnern in 44 Ländern vertreten. Das Unternehmen beliefert namhafte Kunden aus der Automobil- und Luftfahrtindustrie, dem Maschinen- und Anlagenbau sowie dem Werkzeug- und Formenbau. Im Jubiläumsjahr wie auch in Zukunft richtet sich der Fokus auf Themen wie Digitalisierung, Produktivitätssteigerung und nachhaltige Fertigung.
Kathrin Rehor, PR Project Manager bei MAPAL

Kontakt

Kathrin Rehor Public Relations Kathrin.Rehor@mapal.com Tel.: +49 7361 585 3342

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