Programa de ferramentas para a usinagem de titânio

Competenza nell’asportazione truciolo del titanio

Ingegneria aerospaziale

Ingegneria aerospaziale

Gli elevati requisiti dell’industria aerospaziale in termini di robustezza e resistenza alla corrosione in relazione al peso specifico fanno del titanio e delle rispettive leghe i materiali di fabbricazione prescelti. Il variegato campo d’impiego spazia da piccoli componenti strutturali lavorati meccanicamente a elementi portanti della fusoliera o alle pale dei motori.

Esempio di applicazione: giunto di torsione

1__Bareno di precisione 2__NeoMill-Titan-2-Shell 3__MEGA-Speed-Drill-Titan 4__OptiMill-Titan-HPC 5__FixReam

• 
  1 / 5

  Fine boring tool

  • Arrangement of the cutting edges
  • Perfect concentricity of the bores
  • Optimal surface roughness
  • Perfect bore geometry
  • Stable machining thanks to guide pads
  • High accuracy of repetition and easy tool setting
• 
  2 / 5

  NeoMill-Titan-2-Shell

  • Maximum machining rates
  • Optimum chip removal
  • Very quiet running
  • Variable cooling concept
  • Cutting edges with various corner radii can be deployed
  • Variety of cutting materials available
• 
  3 / 5

  MEGA-Speed-Drill-Titan

  • 140° point angle
  • Little development of built-up edge due to extremely smooth coating
  • Four margin lands (best roundness values)
  • Convex cutting edge
  • Internal coolant supply
  • Newly designed chip flute (optimal chip removal)
  • Efficient coolant flow (avoids friction and heat at the cutting edge)
• 
  4 / 5

  OptiMill-Titan-HPC

  • Special edge preparation (stable cutting edge)
  • Optimal pitch (stable cut, smooth running)
  • Core rise for more stability
• 
  5 / 5

  FixReam

  • Solid carbide or brazed design
  • Bore quality: H7
  • DLC coating for optimal performance
  • Configurable diameter
  • Design for through or blind bores
  • Suitable for minimum quantity lubrication (MQL)

• 1__Fine boring tool 1__Fine boring tool
• 2__NeoMill-Titan-2-Shell 2__NeoMill-Titan-2-Shell
• 3__MEGA-Speed-Drill-Titan 3__MEGA-Speed-Drill-Titan
• 4__OptiMill-Titan-HPC 4__OptiMill-Titan-HPC
• 5__FixReam 5__FixReam

Machining example hingeline

1__Ferramenta de rebarbação de metal duro integral 2__NeoMill-Titan-2-Corner 3__MEGA-Speed-Drill-Titan 4__Broca de ponta intercambiável TTD, broca especial, barra de perfuração 5__OptiMill-Titan-HPC 6__OptiMill-Tro-Titan

• 
  1 / 6

  Ferramenta de rebarbação de metal duro integral

  Com esta ferramenta especial em formato cônico especial, os furos de entrada e de saída do furo principal, assim como os furos de fixação são rebarbados por fresamento circular.
• 
  2 / 6

  NeoMill-Titan-2-Corner

  • Altas taxas de usinagem
  • Elevada suavidade de funcionamento
  • Arestas de corte com diversos raios de canto utilizáveis
  • Vários materiais de corte disponíveis
• 
  3 / 6

  MEGA-Speed-Drill-Titan

  • Aumento de 30% da durabilidade em comparação com a solução atual
  • Especialista em furos para altas velocidades de corte e avanços
  • Baixo tempo de ciclo
• 
  4 / 6

  Broca de ponta intercambiável TTD, broca especial, barra de perfuração

  • Brocas de ponta intercambiável TTD para pilotagem da primeira aba
  • Broca especial com elemento guia adicional no pescoço para usinagem média de abas em ambos os lados
  • Barra de perfuração guiada por rolamento para a usinagem de acabamento exato do furo principal de um lado
• 
  5 / 6

  OptiMill-Titan-HPC

  • Aumento de 35% da durabilidade
  • Solução perfeita para o desbaste, para a usinagem média, assim como para o acabamento
  • Boa relação de custo benefício
  • Adequada para MillChuck, Sistema HB
  • Inclinação otimizada (corte estável, funcionamento silencioso)
  • Elevação do núcleo para maior estabilidade
• 
  6 / 6

  OptiMill-Tro-Titan

  • Aumento de 10% da durabilidade em comparação com a solução atual
  • Possibilidade de altas taxas de remoção de material
  • Separação diferente das arestas de corte
  • Revestimento especial para evitar resíduos
  • Canal de remoção dos cavacos especialmente concebido para remoção ideal

• 1__Ferramenta de rebarbação de metal duro integral 1__Ferramenta de rebarbação de metal duro integral
• 2__NeoMill-Titan-2-Corner 2__NeoMill-Titan-2-Corner
• 3__MEGA-Speed-Drill-Titan 3__MEGA-Speed-Drill-Titan
• 4__Broca de ponta intercambiável TTD, broca especial, barra de perfuração 4__Broca de ponta intercambiável TTD, broca especial, barra de perfuração
• 5__OptiMill-Titan-HPC 5__OptiMill-Titan-HPC
• 6__OptiMill-Tro-Titan 6__OptiMill-Tro-Titan

Exemplo de usinagem de corpo de válvula

1__Solid carbide drill 2__Boring tool with interchangeable blades 3__Boring tool made of solid carbide with four edges 4__HPR replaceable head reamer with six edges 5__Solid carbide drill with three edges 6__Boring tool made of solid carbide with four edges 7__HPR reamer with six edges

• 
  1 / 7

  Solid carbide drill

  • For difficult drilling applications
  • Innovative lead geometry for good chip removal and low cutting pressure
  • Significantly more performance, up to twice the feed rate compared to previous solutions
• 
  2 / 7

  Boring tool with interchangeable blades

  • Three-stage boring tool for medium machining
  • No setting of cutting edges necessary
  • Economical tool concept for roughing bores
  • High machining rates possible
  • Indexable inserts with excellent thermal stability
• 
  3 / 7

  Boring tool made of solid carbide with four edges

  • Long tool life thanks to special coating
  • Coating protects the cutting edges against high temperatures and excessive wear and tear
  • The internal coolant supply and chip channel geometries ensure efficient chip removal
• 
  4 / 7

  HPR replaceable head reamer with six edges

  • Perfect concentricity of the bores
  • High feed rate possible and therefore less machining time
  • Adjustable adapter enables precise tool settings and eliminates spindle errors
  • Complete finishing in a single step
• 
  5 / 7

  Solid carbide drill with three edges

  • Special triple-edge geometry
  • Perfect positioning of the drill
  • Highly suitable for inclined bore entrances or cross bores
• 
  6 / 7

  Boring tool made of solid carbide with four edges

  • Special geometry
  • Stable machining
  • Optimal guide into the bore
  • Four cutting edges ensure the right geometry of the bore prior to finishing
• 
  7 / 7

  HPR reamer with six edges

  • Can be repaired by desoldering/soldering the blades
  • Perfect roundness of the bore due to the matching multi-cutting edge geometry
  • Internal cooling ensures effective chip transport

• 1__Solid carbide drill 1__Solid carbide drill
• 2__Boring tool with interchangeable blades 2__Boring tool with interchangeable blades
• 3__Boring tool made of solid carbide with four edges 3__Boring tool made of solid carbide with four edges
• 4__HPR replaceable head reamer with six edges 4__HPR replaceable head reamer with six edges
• 5__Solid carbide drill with three edges 5__Solid carbide drill with three edges
• 6__Boring tool made of solid carbide with four edges 6__Boring tool made of solid carbide with four edges
• 7__HPR reamer with six edges 7__HPR reamer with six edges

Automotive

Automotive

Lower weight means lower fuel consumption resulting in fewer emissions. Therefore, many different applications for titanium materials can be found in automotive engineering. Starting with engine components, through to transmission parts and suspension elements as well as exhausts. The automotive manufacturers’ objective is to make vehicles lighter and therefore more environmentally friendly.

Machining example control arm

1__MEGA-Speed-Drill-Titan 2__OptiMill-Titan-HPC 3__HPR replaceable head reamer 4__NeoMill-Titan-2-Shell

• 
  1 / 4

  MEGA-Speed-Drill-Titan

  • Extends tool life by 30% compared to previous solutions
  • Drilling specialist for high cutting speeds and feed rates
  • Short cycle times
• 
  2 / 4

  OptiMill-Titan-HPC

  • Four-edge roughing milling cutter
  • Polished chip flute
  • Heat-resistant high-performance coating
  • Unequal cutting edge (smooth cut)
• 
  3 / 4

  HPR replaceable head reamer

  • Radial run-out and changeover accuracy less than 3 μm
  • Easy to handle
  • Maximum precision and productivity
  • Internal coolant supply to directly cool the cutting edges
  • Particularly economical (replaceable head)
• 
  4 / 4

  NeoMill-Titan-2-Shell

  • Maximum machining rates
  • Optimum chip removal
  • Very quiet running
  • Variable cooling concept
  • Cutting edges with various corner radii can be deployed
  • Variety of cutting materials available

• 1__MEGA-Speed-Drill-Titan 1__MEGA-Speed-Drill-Titan
• 2__OptiMill-Titan-HPC 2__OptiMill-Titan-HPC
• 3__HPR replaceable head reamer 3__HPR replaceable head reamer
• 4__NeoMill-Titan-2-Shell 4__NeoMill-Titan-2-Shell

Medical technology

Medical technology

Titanium is practically the perfect workpiece material for medical technology as it can be implemented extensively due to its bio-compatibility (i.e. its stability in biological surrounding – anti-allergenic), low thermal conductivity and anti-magnetic behaviour.

Machining example hip joint

1__OptiMill-Tro-Titan

• 
  1 / 1

  OptiMill-Tro-Titan

  • Heat-resistant high-performance coating
  • Specially designed chip flute for optimum chip removal
  • Heat reduction in the cutting zone

• 1__OptiMill-Tro-Titan 1__OptiMill-Tro-Titan

Machining example bone plates

1__OptiMill-Tro-Titan 2__MEGA-Speed-Drill-Titan

• 
  1 / 2

  OptiMill-Tro-Titan

  • Heat-resistant high-performance coating
  • Specially designed chip flute for optimum chip removal
  • Heat reduction in the cutting zone
• 
  2 / 2

  MEGA-Speed-Drill-Titan

  • Extends tool life by 30% compared to previous solutions
  • Drilling specialist for high cutting speeds and feed rates
  • Short cycle times

• 1__OptiMill-Tro-Titan 1__OptiMill-Tro-Titan
• 2__MEGA-Speed-Drill-Titan 2__MEGA-Speed-Drill-Titan