El útil de sujeción óptimo para cada aplicación

En el mecanizado, la unión al husillo y la tecnología de sujeción juegan un papel crucial que a menudo está subestimado.
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​​​​​​​En el mecanizado de precisión se pueden lograr muy buenos resultados con la máxima precisión de concentricidad. Sin embargo, la influencia también es muy grande en el taladrado o el fresado, e incluso las desviaciones radiales insignificantes influyen de forma positiva en la duración de la herramienta.
An overview of different types of chucks and clamping technologies MAPAL offers.
Manufactured with the latest technology, the clamping technology programme from MAPAL offers the perfect solution for every application and a connection that ensures the tool has the necessary performance, radial run-out and changeover accuracy in use. From the manual HSK clamping units with the MAPAL KS clamping cartridge, through clamping tools with flange module, hydraulic and shrinking technology to adapters, the MAPAL standard programme covers a wide variety of systems and technologies. MAPAL offers a comprehensive range of standard programme also for machining with minimum quantity lubrication MQL.
  • KS clamping cartridges upright

    Manual HSK clamping technology

    An important element of the MAPAL HSK clamping technology is the KS clamping cartridge. The manual clamping mechanism provides maximum clamping forces that can be achieved reliably due to the simple, robust construction. The KS clamping cartridge is used in spindles and basic holders, directly or via adapter flanges.

  • Different types of hydraulic expansion chucks

    Hydraulic chucks

    Due to their high radial run-out accuracy and the resulting even cutting action as well as the excellent vibration damping, MAPAL hydraulic chucks guarantee optimal workpiece finishes. In addition, microstructure cracking on the tool cutting edge is prevented by the hydraulic system, the tool lives increased and costs reduced. The high clamping reliability is ensured even at high spindle speeds. The chucks can be adjusted to the μ thanks to axial and radial length adjustment.

  • Visión general del portabrocas retráctil vertical

    Shrink chucks

    Using the shrink chucks ThermoChuck the tools can be accurately clamped for almost all milling operations. High torque transmission and radial rigidity characterise this chuck. Long-term radial run-out accuracy and repetition accuracy of < 3 μm in the location bore guarantee high dimensional accuracy at the workpiece. The shrink chucks from MAPAL are finely balanced as standard so that high surface finishes and long tool lives are ensured. 

  • Descripción general de los distintos mandriles mecánicos, verticales

    Sujeción mecánica de la herramienta

    Los portaherramientas de sujeción mecánica convencen por su estructura simple y manejo sin complicaciones. La sujeción se garantiza segura para el proceso, con independencia del sentido de rotación, también con revoluciones altas. La gama estándar para la sujeción mecánica de la herramienta comprende portabrocas de precisión, que están disponibles también como microejecución con una sujeción directa a partir de 0,2 mm. Gracias a su diseño modular, los portabrocas se pueden suministrar con cuerpos de todas las formas en el lado de la máquina. Mandriles porta pinzas, portaherramientas Weldon- y Whistle-Notch completan la gama de portaherramientas de sujeción mecánica.

  • En la imagen se muestran árboles con amortiguadores de vibraciones de MAPAL.

    Portafresas

    Para el amarre de herramientas mecánicas e hidráulicas de herramientas de perforación y fresado.

  • Adaptadores y piezas en bruto

    Alargaderas, reductores, adaptadores y piezas en bruto

  • MillChuck surface chuck, HB system

    Power chucks for high-performance milling operations

    MAPAL's power chuck impresses with its strong clamping capacity, easy handling and significantly improved radial run-out. The location bore is manufactured in the single digit μm range and therefore with significantly more precision than before. This reduces the radial play of the clamped tool and significantly improves radial run-out. The large tolerance on the lateral clamping surface is also compensated. Here MAPAL relies on a spring element in the connection that makes possible a defined form closure between tool and connection. Cooling channels parallel to the axis in the clamping range also ensure improved coolant supply. To simplify the handling, a two-piece clamping element is used. This reduces the tightening torque while maintaining the same clamping force, enabling the tool to be reliably clamped in the connection manually.

Various chucks suitable for minimum quantity lubrication machining

Broad standard programme of MQL clamping tools

An important role for a stable MQL process is played by the related chuck so that the lubricating medium is reliably transported to the cutting edge. MAPAL offers clamping tools for the 1-channel system and also for the 2-channel system. From shrink chucks of short and long design, through hydraulic chucks with axial or radial length adjustment, to the HighTorque Chuck (HTC). The advantages of the HTC are above all extremely high torque transmission for high-power milling and extremely good thermal stability. This aspect is particularly important, as during MQL machining relatively high temperatures reach the chuck via the tool shank.