Combined brake housing

The combination of ABS/ESP housing and main brake cylinder enables brake operation and monitoring in the smallest spaces. This unit is an indispensable element for level-five self-driving vehicles and brake-by-wire systems. It reduces the braking distances in comparison to older systems and enables higher recuperation for electric vehicles. The integration of these functions in a single component boosts efficiency and safety in modern vehicle construction considerably.
Combined brake housing made of aluminium with labeling

Caractéristiques principales

  1. Fraisage général
  2. Alésage de vanne et de raccord
  3. Alésage principal
  4. Rainure d'étanchéité et de graissage

Caractéristiques et exigences d'usinage
  • Aluminium extrudé à faible teneur en silicium ( < Si1)
  • Grand nombre de pièces
  • Qualité de finition Ra < 3 μm
  • Grande fiabilité des processus concernant les exigences de tolérance et les qualités de finition
     

  • Copeaux courts
  • Rupture des copeaux plus fiable
  • Usinage multi-axes

1. Fraisage général

Combined brake housing with FaceMill-Diamond for general milling

FaceMill-Diamond

  • Conditions de coupe et durée de vie maximales pour un usinage économique
  • Grande qualité de surface, faible formation de bavures
  • Profondeurs de coupe allant jusqu'à 10 mm

2. Valve and connection bore

PCD milling tool for valve and connection bore

Quality surface finishes and contour accuracy

  • PCD milling tool
  • Complex bore contour on a PCD cutting edge
  • Ground/laser-machined PCD cutting edge for the required quality surface finishes and contour accuracy

3. Main bore

PCD boring tool for the main bore

Deep bores with high surface requirements

  • PCD boring tool
  • Cost-effective machining of deep bores with high surface requirements
  • Spiralised design for optimum chip removal and proportion of guidance for interrupted cut
  • Laser-machined cutting edge for high surface requirements

4. Seal and oil groove

PCD circular milling tool for seal and oil groove

PCD circular milling tool

  • Machining delicate radial grooves with tight tolerance requirements
  • Laser-machined blades for highest radial run-out accuracy
  • Positive insert position of blades for soft, low-vibration cut