• MAPALのフライスカッターのセレクション。
  • MAPALの刃先交換可能なフライスカッターのセレクション。

ミーリング加工の競争力

ミーリングの分野では、近年マパールツールのエキスパートが、多数の加工ソリューションを開発しており、お客様の要求に合ったツールに重点が置かれました。個々のツールソリューションに加えて、高性能標準ツールを多様な用途で使用することで重要な役割を果たします。そ
のためこれらの特殊ツールから、広範囲の標準品が登場しました。

OptiMill®-HPC-Pocket

Five different milling cutters are shown

The milling tools of the OptiMill®‑HPC‑Pocket family stand for ultimate precision and efficiency in pocket milling. Designed for demanding machining tasks, they enable versatile applications such as helix milling, plunging and inclined plunging. An integrated drill tip and large chip spaces ensure fast and process‑reliable chip evacuation, even at high material removal rates.

A specially adapted cutting‑edge preparation and wear‑resistant coatings guarantee long tool life and maximum process reliability. The innovative tool geometry prevents chip congestion, enables smooth machining and delivers excellent surface quality combined with high cost‑effectiveness.

Within the OptiMill®‑HPC‑Pocket family, the OptiMill®‑Uni‑HPC‑Pocket and the OptiMill®‑Alu‑HPC‑Pocket provide perfectly matched solutions for the efficient and precise machining of steel, cast iron and aluminium.

NeoMill® スタンダード・プログラム

MAPALのラジアル標準フライス盤NeoMill。

マパールのラジアル標準ミリングプログラムNeoMillは、フェースミル、フラットエンドミル、スロットミル、シェルエンドミル、高送りエンドミルを装備しており、特に大量生産において最大限の生産性と経済性を発揮します。開発のベースとなったのは、大量かつ安定した品質の製品を効率的に生産するための特殊ツールに関する長年の経験でした。 

マパールでは、すべてのミリングカッターにポジ形状とネガ形状の交換可能な切削インサートを幅広く取り揃えています。さらにワイパー部の切れ刃は、調整しなくても良好な表面品質を実現します。この効果は、特に中仕上げ加工で顕著に現れます。
  • A FaceMill face milling cutter with fixed PCD cutting edges from MAPAL.

    For all applications

    MAPAL offers a suitable tool for every milling task, on the one hand end milling cutters with fixed cutting edges, on the other hand milling cutters with replaceable inserts. All types of machining – whether general machining operation such as groove milling, face milling, shoulder milling, for roughing and finishing, or special machining operations such as trochoidal or helix milling – are covered with innovative tool solutions.

  • The picture shows a solid carbide end mill from MAPAL in use when machining a CFRP material.

    For every material

    Along with the type of machining operation, the workpiece material is the most important criterion for selecting a suitable milling cutter. Along with tools for machining steel, cast iron and aluminium, the programme from MAPAL also includes solutions for the cost-effective, reliable milling of titanium, super alloys, plastics and composite materials.

  • The picture shows a customer-specific special milling cutter with PCD cutting edges from MAPAL.

    Custom solutions

    Special machining tasks require special tools. For this reason MAPAL offers custom milling tools individually tailored to the requirements of the customer. For instance , complex shapes and contours can be realised using specifically designed milling cutters, or machining times and tools changes reduced using combination tools.

  • A milling cutter from MAPAL in use in the machine.

    High-performance coatings

    A crucial criterion for the service life of the tool and optimal machining results is the coating of the cutting edges. MAPAL offers a large selection of substrates and coatings, each matched to the specific machining case, some of which are applied in its state-of-theart in-house coating plant.

  • A milling application with a solid carbide end mill from MAPAL.

    Latest manufacturing equipment

    The latest 3D design and simulations form the basis for the manufacture of MAPAL tools. The data are transferred via interfaces to the related machining centre that forms part of the modern, comprehensive range of machinery available on-site. In this way the production of MAPAL milling tools for the highest quality requirements is monitored and controlled by experienced staff.

  • A PCD face milling cutter from MAPAL during machining achieves a very high quality milling surface.

    Reconditioning in original quality

    By reconditioning solid carbide tools with original grinding and original coating, almost 100 % of the tool life of new tools can be achieved again. Upon request, MAPAL will collect and deliver the tools for quick processing. The milling head management service for PCD face milling cutters guarantees precise, reliable tools as well as 24-hour availability on-site.

End milling cutters with fixed cutting edges

A selection of end milling cutters with fixed cutting edges from MAPAL.

The high-performance end milling cutter programme OptiMill from MAPAL ensures excellent, reliable results during all machining tasks. The focus is on cost-effectiveness and product quality, along with meeting customer requirements.

The end milling cutter programme from MAPAL includes shoulder milling cutters for groove milling, roughing, finishing and trochoidal milling, as well as milling cutters for high feed milling, profile milling and chamfering.

Additional set-up costs are saved with the replaceable head milling cutter programme CPMill. Due to the easy, safe handling, the milling heads can be replaced directly in the machine tool.

Irrespective of whether you need a costeffective milling cutter for universal machining or an Expert for a complex machining task – MAPAL offers the right tool.

Milling cutters with replaceable inserts

A selection of milling cutters with exchangeable inserts from MAPAL.

Milling cutters with PCD milling cartridges

High removal rates, defined surface roughnesses or special requirements on the flatness of the part – the face milling cutter program with PCD milling cartridges is designed for the high-performance machining of non-ferrous metals. Setting to the μ ensures perfect surface finishes on all series. Significant cost savings can be realised due to reliable, fast, precise reconditioning with the MAPAL Maintenance Service for face milling heads.
 

Milling cutters with indexable inserts

​​​​​​​Milling cutters with indexable inserts exhibit their strengths on machining steel and cast iron. In particular the milling cutters with tangentially embedded cutting edges produce excellent machining results and achieve long tool lives due to the reduced cutting forces. Depending on requirements, milling cutters with close or expanded spacing can be selected. A comprehensive program of ISO indexable inserts with high-performance cutting materials is available ex-stock.