In the aerospace industry, materials that are both high-strength and lightweight is the key. By making use of new combinations of materials, weight can be reduced further, strength and corrosion resistance can be increased and assembly can be simplified by using an integrated design. Whereas structural parts made of aluminium, titanium or high strength steel are machined on machining centres or gantry machines, final assembly machining is carried out by handheld machines, drill feed units or robots.
Programa de herramientas para el mecanizado de titanio
Fresado con insertos de corte fijos
OptiMill-Titan-HPC
Fresas de corte en esquina
Fresa de corte en esquina con cuatro filos para desbaste y acabado de titanio
La preparación especial del filo de corte crea superficies óptimas
Máxima estabilidad de la herramienta mediante un máximo diámetro del núcleo y un aumento del núcleo hacia el mango
Disponible con distintos radios en los filos
Rango de ø: 6.00 - 25.00 mm
OptiMill-Tro-Titan
Fresado trocoidal
Fresa trocoidal de cinco filos
Volumen máximo de arranque de viruta en un tiempo y, al mismo tiempo, calidad de superficie alta
División irregular optimizada
Parte activa de corte equilibrada con precisión para proteger el husillo de la máquina y para una vida útil más prolongada
Profundidades de corte de hasta 3xD
Rango de ø: 6.00 - 25.00 mm
Fresas con insertos intercambiables
NeoMill-Titan-2-Corner
Fresas de corte en esquina
Fresas de corte en esquina con insertos de corte intercambiables radiales de doble filo
Forma básica positiva para componentes propensos a las vibraciones
Profundidades de corte de hasta 10 mm
Rango de ø: 40.00 - 100.00 mm
NeoMill-Titan-2-Shell
Fresa con corte al frente total
Fresa con corte al frente total con insertos de corte intercambiables de corte intercambiables radiales de doble filo
Ideales para el fresado de esquina profundo y para recortar con altas profundidades de corte de hasta 57 mm
Rango de ø: 32.00 - 80.00 mm
NeoMill-2/4-HiFeed90
Fresa de alto avance/fresa de corte en esquina de 90°
Sistema de herramientas universal para una máxima productividad
Rango de ø: 16.00 - 200.00 mm
Taladrado en macizo
MEGA-Speed-Drill-Titan
Broca de metal duro
Broca de alta velocidad de doble filo
Cuatro biseles guía para una máxima exactitud superficial y cilindricidad precisas (puede alcanzarse una clase de tolerancia IT9, IT8)
Filo de corte convexo con bisel de esquina para la máxima estabilidad
Novedoso perfil tipo cuerda para protección de los biseles guía
Máxima resistencia al calor y al desgaste
Rango de ø: 3.00 - 20.00 mm
Escariado y taladrado de precisión
FixReam-FXR
Escariador de alto rendimiento con mango cilíndrico
Escariador de alto rendimiento, de metal duro
Con ranuras rectas para agujeros pasantes y agujeros ciegos
Con ranuras oblicuas a la izquierda para agujeros pasantes
Ideal para realizar tiempos de ciclo cortos
Disponible con diferentes materiales de corte y recubrimientos
Rango de ø: 2.80 – 20.20 mm
Escariadores de cabezal intercambiable HPR
Escariador de cabezal intercambiable con interfaz HFS
Sistema de cabezal intercambiable de alta precisión en ejecución fija con insertos soldados
Precisión de concentricidad y de cambio de < 3 µm
Máxima rentabilidad por su sistema modular
Adecuado para lubricación minimizada (MQL)
Rango de ø: 7.00 - 65.00 mm
Barrenado
Boring in titanium
Boring tools with tangential technology
Component-specific custom tools for highest productivity, economic processes and stable machining concepts
CTHQ and FTHQ tangential indexable inserts
Special arc shaped land for optimal machining results at a length-to-diameter ratio >3.5xD
Titanium and titanium alloys are predestined for use in aerospace. High demands are placed on workpiece material strength and corrosion resistance in relation to their specific weight. This results in a wide range of applications extending from small mechanically processed structural parts to load-bearing parts in the fuselage or blades in the engine.
Machining example torsion link
1 / 5
Fine boring tool
Arrangement of the cutting edges
Perfect concentricity of the bores
Optimal surface roughness
Perfect bore geometry
Stable machining thanks to guide pads
High accuracy of repetition and easy tool setting
2 / 5
NeoMill-Titan-2-Shell
Maximum machining rates
Optimum chip removal
Very quiet running
Variable cooling concept
Cutting edges with various corner radii can be deployed
Variety of cutting materials available
3 / 5
MEGA-Speed-Drill-Titan
140° point angle
Little development of built-up edge due to extremely smooth coating
Four margin lands (best roundness values)
Convex cutting edge
Internal coolant supply
Newly designed chip flute (optimal chip removal)
Efficient coolant flow (avoids friction and heat at the cutting edge)
4 / 5
OptiMill-Titan-HPC
Special edge preparation (stable cutting edge)
Optimal pitch (stable cut, smooth running)
Core rise for more stability
5 / 5
FixReam
Solid carbide or brazed design
Bore quality: H7
DLC coating for optimal performance
Configurable diameter
Design for through or blind bores
Suitable for minimum quantity lubrication (MQL)
Machining example hingeline
1 / 6
Deburring tools made from solid carbide
With these custom tools in a special spherical shape, the bore entrance and exit of the main bore as well as the fixing bore are deburred through circilar milling.
2 / 6
NeoMill-Titan-2-Corner
High machining rates
Very quiet running
Cutting edges with various corner radii can be deployed
Variety of cutting materials available
3 / 6
MEGA-Speed-Drill-Titan
Extends tool life by 30% compared to previous solutions
Drilling specialist for high cutting speeds and feed rates
Short cycle times
4 / 6
TTD replaceable head drill, custom drill, boring bar
TTD replaceable head drill for piloting the first lug
Custom drill with additional guide element at the neck for medium machining of lugs from both sides
Bearing-guided boring bar for precise finishing of the main bore from one side
5 / 6
OptiMill-Titan-HPC
Increases tool life by 35%
Perfect solution for roughing, medium machining and finishing
Excellent price-performance ratio
Fits Mill Chuck, System HB
Optimal pitch (stable cut, smooth running)
Core rise for more stability
6 / 6
OptiMill-Tro-Titan
Extends tool life by 10% compared to previous solutions
High removal rates possible
Unequal spacing of the cutting edges
Special coating to avoid deposits
Specially designed chip flute for optimum chip removal
Machining example valve housing
1 / 7
Vollhartmetallbohrer
Für schwierige Bohrbearbeitungen
Innovativer Anschliff für gute Spanabfuhr und niedrigen Schnittdruck
Deutlich mehr Performance und bis zu doppelter Vorschubgeschwindigkeit im Vergleich zur bisherigen Lösung
2 / 7
Aufbohrwerkzeug mit austauschbaren Schneiden
Dreistufiges Aufbohrwerkzeug für die mittlere Bearbeitung
Kein Einstellen der Schneiden notwendig
Wirtschaftliches Werkzeugkonzept für die Schruppbearbeitung von Bohrungen
Hohe Zerspanungsraten möglich
Wendeschneidplatten mit ausgezeichneter Temperaturbeständigkeit
3 / 7
Aufbohrwerkzeug aus Vollhartmetall, vierschneidig
Hohe Standzeit dank spezieller Beschichtung
Beschichtung schützt vor hohen Temperaturen und übermäßigem Verschleiß der Schneiden
Innere Kühlmittelzufuhr und Spankanalgeometrie ermöglichen eine effiziente Spanabfuhr
Weniger Gewicht bedeutet weniger Kraftstoffverbrauch und weniger Emissionen. Es finden sich viele verschiedene Ansätze für Titanwerkstoffe im Automobilbau. Angefangen von Motorenkomponenten, über Getriebebauteile und Federelemente sowie Abgasanlagen. Ziel der Automobilhersteller ist es, die Fahrzeuge leichter und damit umweltfreundlicher zu gestalten.
Bearbeitungsbeispiel Querlenker
1 / 4
MEGA-Speed-Drill-Titan
Extends tool life by 30% compared to previous solutions
Drilling specialist for high cutting speeds and feed rates
Short cycle times
2 / 4
OptiMill-Titan-HPC
Four-edge roughing milling cutter
Polished chip flute
Heat-resistant high-performance coating
Unequal cutting edge (smooth cut)
3 / 4
HPR replaceable head reamer
Radial run-out and changeover accuracy less than 3 μm
Easy to handle
Maximum precision and productivity
Internal coolant supply to directly cool the cutting edges
Particularly economical (replaceable head)
4 / 4
NeoMill-Titan-2-Shell
Maximum machining rates
Optimum chip removal
Very quiet running
Variable cooling concept
Cutting edges with various corner radii can be deployed
Titanium is practically the perfect workpiece material for medical technology as it can be implemented extensively due to its bio-compatibility (i.e. its stability in biological surrounding – anti-allergenic), low thermal conductivity and anti-magnetic behaviour.
Machining example hip joint
1 / 1
OptiMill-Tro-Titan
Heat-resistant high-performance coating
Specially designed chip flute for optimum chip removal
Heat reduction in the cutting zone
Machining example bone plates
1 / 2
OptiMill-Tro-Titan
Recubrimiento de alto rendimiento resistente al calor
Ranura de virutas de diseño especial para una óptima retirada de virutas
Reducción del calor en la zona de corte
2 / 2
MEGA-Speed-Drill-Titan
Incremento de 30% en la vida útil en comparación con la solución usual
Solución especializada en velocidades de corte y avances elevados
