Titanium machining

Soluções de usinagem para titânio

Os materiais de alta resistência e simultaneamente leves são especialmente importantes no setor aeroespacial. Graças às inovadoras combinações de materiais, o peso pode ser reduzido ainda mais, a resistência geral e à corrosão podem ser aumentadas, e é possível simplificar a montagem com um design integrativo. Enquanto componentes estruturais de alumínio, titânio ou aços de alta resistência são processados em centros de usinagem ou máquinas tipo gantry, a usinagem na montagem final é realizada por máquinas conduzidas manualmente, por unidades de avanço de perfuração ou robôs.

Tool program for titanium machining

MAPAL overview product portfolio for titanium machining

Milling with fixed cutting edges

OptiMill-Titan-HPC
Fresa de esquadrejamento
Fresas de esquadrejamento com quatro arestas de corte para desbaste e acabamento de titânio
A preparação especial das arestas de corte produz superfícies ideais
Máxima estabilidade da ferramenta devido ao diâmetro máximo e elevação do núcleo ao eixo
Vários números de raios de canto disponíveis
Faixa de Ø: 6,00 – 25,00 mm
OptiMill-Tro-Titan
Fresa trocoidal
Fresas trocoidais com cinco arestas de corte
Taxa máxima de remoção do material com alta qualidade simultânea da superfície
Passo diferenciado otimizado
Parte da aresta de corte submetida a balanceamento fino para o funcionamento suave do fuso da máquina e maior durabilidade
Profundidades de corte até 3xD
Faixa de Ø: 6,00 – 25,00 mm

Fresamento com arestas de corte intercambiáveis

NeoMill-Titan-2-Corner
Fraises à dresser
Fraises à dresser avec plaquettes amovibles radiales à deux arêtes de coupe
Forme basique positive pour des composants sensibles aux vibrations
Profondeurs de coupe jusqu'à 10 mm
Plage de ø : 40,00 - 100,00 mm
NeoMill-Titan-2-Shell
Fraises en bout
Fraises en bout avec plaquettes amovibles radiales à deux arêtes de coupe
Parfaites pour le fraisage d'épaulements profond et le détourage avec grandes profondeurs de coupe jusqu'à 57 mm
Plage de ø : 32,00 - 80,00 mm
NeoMill-2/4-HiFeed90
Fraises à dresser/grande avance
Système d'outil universel pour une productivité maximale
Plage de ø : 16,00 - 200,00 mm

Perçage en pleine matière

MEGA-Speed-Drill-Titan
Solid carbide drill
Double-edge high-speed drill
Four margin lands for precise surface accuracy and cylindricity
Convex cutting edge with corner chamfer for high stability
Novel knurled profile to protect the margin lands
Maximum heat and wear resistance
Ø area: 3.00 – 20.00 mm

Reaming and fine boring

FixReam-FXR
High-performance reamers with a cylindrical shank
High-performance reamer made from solid carbide
Straight-fluted for through and blind bores
Left-hand fluted for through bores
Ideal for implementing short cycle times
Variety of cutting materials and coatings available
Ø area: 2.80 – 20.20 mm
HPR replaceable head reamer
Replaceable head reamers with HFS connection
High-precision replaceable head system in a fixed design with brazed cutting edges
Precise radial run-out and changeover accuracy of <3 μm
Highest degree of economic efficiency due to modular system
Suitable for minimum quantity lubrication (MQL)
Ø area: 7.00 – 65.00 mm

Boring

Alésage en titane
Outils d'alésage avec technologie tangentielle
Outils spéciaux conçus pour des composants spécifiques afin d'obtenir une productivité maximale, des processus économiques et des concepts d'usinage stables
Plaquettes amovibles tangentielles CTHQ et FTHQ
Meilleurs résultats d'usinage pour le rapport longueur/diamètre >3,5xD grâce à l'affûtage en arc
Plage de ø : à partir de 22,00 mm

Serrage

UNIQ Mill Chuck, HA
Hydraulic chucks with a new design
Hydraulic chuck for highly dynamic milling applications
This is achieved through an optimal interplay of geometric and functional properties
Excellent results when using tools with HA shanks
Process reliability – even on high-quality parts
To the shop
UNIQ DReaM Chuck, 4.5°
Hydraulic chucks with a new design
For reaming and drilling applications as well as for finishing during milling operations
This is achieved through an optimal interplay of geometric and functional properties
Outstanding surfaces as well as improved handling
Increasing productivity during the machining of contour-critical parts
To the shop
HydroChuck MHC
Hydraulic chuck
Excellent vibration dampening
High degree of radial run-out accuracy
With axial tool length adjustment
Mill Chuck, System HB
Side lock chuck
Easy to handle thanks to use of a differential screw
Maximum cost-effectiveness and precision
Axial tool positioning can be defined using spring system
Decentralised coolant outlets for maximum process reliability

To the shop
MFS milling head holder
Tool adapter for screw-in milling cutter
Simple and fast clamping of screw-in milling cutters
Exact interaction of taper and face connection
Greatest possible stability and rigidity
Universally deployable for roughing and finishing operations
HFS replaceable head holders
Tool adapter for HPR replaceable head reamer
Precise radial run-out and changeover accuracy of <3 μm
Taper and face connection provide the greatest possible stability and rigidity
Safe and easy handling
Suitable for minimum quantity lubrication (MQL)
Milling cutter arbor
Milling cutter arbor
Milling cutter arbor (MCA) with enlarged face connection
Ideally suited for roughing and pre-finishing operations in large diameter ranges
High flexibility through different lengths
Adapter
Alignment adapter module
For high-precision alignment of all flange modules
Compensation of radial run-out and angular errors of the machine spindle
Better surface quality and longer tool life
Hollow shank taper adapter and steep taper adapter available

Competence in titanium machining

Aerospace

Aerospace

Titanium and titanium alloys are predestined for use in aerospace. High demands are placed on workpiece material strength and corrosion resistance in relation to their specific weight. This results in a wide range of applications extending from small mechanically processed structural parts to load-bearing parts in the fuselage or blades in the engine.

Machining example torsion link

1 / 5

Bareno di precisione
- Regolazione dei taglienti ad alta precisione
- Perfetta coassialità dei fori
- Ottima ruvidità della superficie
- Perfetta geometria di foratura
- Eccellente stabilità di lavorazione grazie ai pattini di guida
- Elevata precisione di ripetizione e semplice regolazione dell’utensile
2 / 5

NeoMill-Titan-2-Shell
- Maximum machining rates
- Optimum chip removal
- Very quiet running
- Variable cooling concept
- Cutting edges with various corner radii can be deployed
- Variety of cutting materials available
3 / 5

MEGA-Speed-Drill-Titan
- 140° point angle
- Little development of built-up edge due to extremely smooth coating
- Four margin lands (best roundness values)
- Convex cutting edge
- Internal coolant supply
- Newly designed chip flute (optimal chip removal)
- Efficient coolant flow (avoids friction and heat at the cutting edge)
4 / 5

OptiMill-Titan-HPC
- Special edge preparation (stable cutting edge)
- Optimal pitch (stable cut, smooth running)
- Core rise for more stability
5 / 5

FixReam
- Solid carbide or brazed design
- Bore quality: H7
- DLC coating for optimal performance
- Configurable diameter
- Design for through or blind bores
- Suitable for minimum quantity lubrication (MQL)

Machining example hingeline

1 / 6

Deburring tools made from solid carbide

With these custom tools in a special spherical shape, the bore entrance and exit of the main bore as well as the fixing bore are deburred through circilar milling.
2 / 6

NeoMill-Titan-2-Corner
- High machining rates
- Very quiet running
- Cutting edges with various corner radii can be deployed
- Variety of cutting materials available
3 / 6

MEGA-Speed-Drill-Titan
- Standzeiterhöhung um 30 % im Vergleich zur bisherigen Lösung
- Bohrspezialist für hohe Schnittgeschwindigkeiten und Vorschübe
- Geringe Zykluszeit
4 / 6

Wechselkopfbohrer TTD, Sonderbohrer, Bohrstange
- Wechselkopfbohrer TTD zum Pilotieren der ersten Lasche
- Sonderbohrer mit zusätzlichem Führungselement am Hals zur mittleren Bearbeitung der Laschen von beiden Seiten
- Lagergeführte Bohrstange zur exakten Schlichtbearbeitung der Hauptbohrung von einer Seite
5 / 6

OptiMill-Titan-HPC
- Incremento della durata dell’utensile del 35%
- Soluzione perfetta per la sgrossatura, la lavorazione media e la finitura
- Buon rapporto qualità-prezzo
- Adatto per MillChuck, sistema HB
- Inclinazione ottimizzata (taglio stabile, scorrimento regolare)
- Nucleo rialzato per maggiore stabilità
6 / 6

OptiMill-Tro-Titan
- Incremento della durata dell’utensile del 10% rispetto alla soluzione precedente
- Tassi di asportazione elevati
- Passo differenziato dei taglienti
- Speciale rivestimento per evitare depositi
- Scanalatura per trucioli con speciale design per un’asportazione ottimale

Esempio di applicazione: corpo valvola

1 / 7

Solid carbide drill
- For difficult drilling applications
- Innovative lead geometry for good chip removal and low cutting pressure
- Significantly more performance, up to twice the feed rate compared to previous solutions
2 / 7

Boring tool with interchangeable blades
- Three-stage boring tool for medium machining
- No setting of cutting edges necessary
- Economical tool concept for roughing bores
- High machining rates possible
- Indexable inserts with excellent thermal stability
3 / 7

Boring tool made of solid carbide with four edges
- Long tool life thanks to special coating
- Coating protects the cutting edges against high temperatures and excessive wear and tear
- The internal coolant supply and chip channel geometries ensure efficient chip removal
4 / 7

HPR replaceable head reamer with six edges
- Perfect concentricity of the bores
- High feed rate possible and therefore less machining time
- Adjustable adapter enables precise tool settings and eliminates spindle errors
- Complete finishing in a single step
5 / 7

Vollhartmetallbohrer, dreischneidig
- Spezielle dreischneidige Geometrie
- Perfekte Positionierung des Bohrers
- Bestens geeignet bei schrägem Bohrungseintritt oder bei Querbohrungen
6 / 7

Aufbohrwerkzeug aus Vollhartmetall, vierschneidig
- Spezielle Geometrie
- Stabile Bearbeitung
- Optimale Führung in der Bohrung
- Vier Schneidkanten garantieren die richtige Geometrie der Bohrung vor dem Schlichten
7 / 7

HPR-Reibahle, sechsschneidig
- Möglichkeit der Reparatur durch Entlöten/Löten neuer Schneiden
- Perfekte Rundheit der Bohrung durch die entsprechende Schneidengeometrie
- Mehrschneidigkeit Innenkühlung sorgt für einen effektiven Spänetransport

Automotive

Automotive

Weniger Gewicht bedeutet weniger Kraftstoffverbrauch und weniger Emissionen. Es finden sich viele verschiedene Ansätze für Titanwerkstoffe im Automobilbau. Angefangen von Motorenkomponenten, über Getriebebauteile und Federelemente sowie Abgasanlagen. Ziel der Automobilhersteller ist es, die Fahrzeuge leichter und damit umweltfreundlicher zu gestalten.

Machining example control arm

1 / 4

MEGA-Speed-Drill-Titan
- Extends tool life by 30% compared to previous solutions
- Drilling specialist for high cutting speeds and feed rates
- Short cycle times
2 / 4

OptiMill-Titan-HPC
- Four-edge roughing milling cutter
- Polished chip flute
- Heat-resistant high-performance coating
- Unequal cutting edge (smooth cut)
3 / 4

HPR replaceable head reamer
- Radial run-out and changeover accuracy less than 3 μm
- Easy to handle
- Maximum precision and productivity
- Internal coolant supply to directly cool the cutting edges
- Particularly economical (replaceable head)
4 / 4

NeoMill-Titan-2-Shell
- Maximum machining rates
- Optimum chip removal
- Very quiet running
- Variable cooling concept
- Cutting edges with various corner radii can be deployed
- Variety of cutting materials available

Medical technology

Medical technology

Titanium is practically the perfect workpiece material for medical technology as it can be implemented extensively due to its bio-compatibility (i.e. its stability in biological surrounding – anti-allergenic), low thermal conductivity and anti-magnetic behaviour.

Machining example hip joint

1 / 1

OptiMill-Tro-Titan
- Heat-resistant high-performance coating
- Specially designed chip flute for optimum chip removal
- Heat reduction in the cutting zone

Machining example bone plates

1 / 2

OptiMill-Tro-Titan
- Heat-resistant high-performance coating
- Specially designed chip flute for optimum chip removal
- Heat reduction in the cutting zone
2 / 2

MEGA-Speed-Drill-Titan
- Extends tool life by 30% compared to previous solutions
- Drilling specialist for high cutting speeds and feed rates
- Short cycle times

Soluções de usinagem para titânio

Tool program for titanium machining

OptiMill-Titan-HPC

OptiMill-Tro-Titan

NeoMill-Titan-2-Corner

NeoMill-Titan-2-Shell

NeoMill-2/4-HiFeed90

MEGA-Speed-Drill-Titan

FixReam-FXR

HPR replaceable head reamer

Alésage en titane

UNIQ Mill Chuck, HA

UNIQ DReaM Chuck, 4.5°

HydroChuck MHC

Mill Chuck, System HB

MFS milling head holder

HFS replaceable head holders

Milling cutter arbor

Adapter

Competence in titanium machining