Screw vacuum pump housing

Pump housing EN-GJL-250

Bottlenecks in project planning and process design due to large increases in lot sizes and a high degree of variation of parts
Massive problems due to fluctuations in casting quality and therefore reduced process reliability in the inventory process
Lack of qualified personnel for process supervision during series production

Special features of this solution

Regulation of casting fluctuations through precisely tuned progressive die
Optimal guiding and avoidance of vibrations during machining with difficult length/diameter ratios
Low cutting material costs thanks to insert solutions
Short cycle time and therefore maximum productivity thanks to multi-blade solutions
Cost savings through multiple usage of tools for parts families (20% savings)

Roughing
Boring tool
Tangential boring tool with indexable inserts
Vibration damper and stable tool design ensure high level of rigidity
Low cutting material costs due to the use of pressed tangential indexable inserts
Finishing
Fine boring tool
Multi-blade fine boring technology offers the highest degree of quality when machining interrupted cuts at highly critical length/diameter ratios
Low cutting material costs for series production processes thanks to TEC indexable inserts

Digitalisierter MAPAL Toolmanagement-Service bietet die Möglichkeit zur reibungslosen Werkzeug- und Prozessverwaltung sowie kontinuierlichen Optimierung
Effiziente Komplettprojektierung und Engineering-Leistungen durch Technology Expert Team aus einer Hand
Mehrfachverwendung der bestehenden MAPAL Lösungen, abgestimmt auf neue Projekte und Bauteile
Sicherer Gesamtprozess der Schöpfraumbohrungen
Befähigung des Fachpersonals durch Schulungen und Unterstützung vor Ort zur optimalen Verwendung der Werkzeuglösung