Screw vacuum pump housing
Pump housing EN-GJL-250
Initial situation at the customer
- Bottlenecks in project planning and process design due to large increases in lot sizes and a high degree of variation of parts
- Massive problems due to fluctuations in casting quality and therefore reduced process reliability in the inventory process
- Lack of qualified personnel for process supervision during series production
Besonderheiten der Lösung
- Kontrolle von Gussschwankungen durch exakt abgestimmte Folgewerkzeuge
- Optimale Führung und Vermeidung von Vibrationen beim Bearbeiten von schwierigen L/D Verhältnissen
- Geringe Schneidstoffkosten durch Wendeplatten-Lösungen
- Geringe Taktzeiten und dadurch höchste Produktivität durch mehrschneidige Werkzeuglösungen
- Kosteneinsparung durch Mehrfachverwendung von Werkzeugen in Bauteilfamilien (20% Einsparung)
Schöpfraumbohrung
Advantages
- The digitalised MAPAL tool management service enables tools and processes to be managed smoothly and optimised continuously
- Efficient end-to-end planning and engineering services from a single source – the Technology Expert Team
- Multiple usage of existing MAPAL solutions, adapted to new projects and parts
- Reliable overall process for pump chamber bores
- Qualification of specialist personnel through training as well as support on site regarding the optimal use of the tool solution