• A selection of milling cutters from MAPAL.
  • A selection of milling cutters with exchangeable inserts from MAPAL.

Milling cutters with replaceable inserts

Maximum performance on machining aluminium, steel and cast iron
 Face milling cutters with PCD milling inserts from MAPAL.

Face milling cutters with PCD milling cartridges

Ideal for producing the best surface finishes on parts made of aluminium.
  • Realisation of surfaces with Rz ≤ 5 μm
  • Diameter range from 32 to 500 mm
  • Innovative chip guiding geometry for high process reliability
  • Wedge adjustment to the μ for perfect surface finishes
  • HSC milling cutters in lightweight design for machines with limited spindle power
  • Milling cutters with brazed cutting edges for cutting depths of up to 8 mm

MAPAL face milling cutter with indexable inserts

Face milling cutters with indexable inserts

Roughing and semi-finish machining face surfaces.
  • Cutting depths of up to 10 mm
  • Diameter range from 63 to 200 mm
  • Alternating installation of indexable inserts LTHU possible
  • Four or eight-cutting edge indexable inserts
  • Contact angles of 45° and 75°

 An overview of MAPAL shoulder milling cutters.

Shoulder milling cutters

Ideal for milling 90° shoulder surfaces.
  • Cutting depths of up to 14 mm
  • Diameter range from 16 to 200 mm
  • Series for inclined entry, full slot milling and plunge milling
  • Alternating installation of indexable inserts LTHU possible
  • Four or eight-cutting edge indexable inserts
  • Axial adjustment for highest surface quality
  • Contact angles of 88° and 90°

Two shell end face milling cutters from MAPAL.

Shell end face milling cutters

For roughing with high cutting depths. Ideal for deep shoulder milling and for trimming.
  • Cutting depths of up to 75 mm
  • Diameter range from 25 to 200 mm
  • Also suitable for heavy machining and full slot milling
  • Contact angle 90°

A helix milling cutter from MAPAL.

Helix milling cutters

For roughing large bore diameters (> 150 mm).
  • Cutting depths of up to 35 mm
  • Diameter range from 80 to 160 mm
  • Plunging and ramping possible
  • Optionally with vibration damper
  • Ideal for machining centres
  • Contact angle 90°

 A mounted disk milling cutter and a disk milling head from MAPAL.

Disc milling cutters

Milling deep shoulder surfaces or slots. Can be used as gang milling cutter or milling shaft.
  • Cutting depths of up to 17 mm
  • Diameter range from 100 to 200 mm
  • Ideal for machine tools with extending sleeve
  • Can be adjusted axially for finishing
  • Contact angles of 88° and 90°

A milling cutter with radial indexable inserts in use in the machine.

Milling cutters with radial ISO indexable inserts.

The portfolio of standard milling tools is rounded off with a particularly cost-effective milling range with pressed, radial ISO indexable inserts. The new powerful face, shoulder, slot and shell end face milling cutters are designed for roughing and for medium machining of cast iron, steel and stainless steel.
 

Face milling cutters

Roughing and semi-machining face surfaces.
  • Highly cost-effective due to sintered, radial indexable inserts
  • Cutting depths up to ap = 5 mm
  • Indexable insert with eight cutting edges and positive basic shape for parts susceptible to vibration
  • Highly cost-effective indexable insert with 16 cutting edges and negative basic shape
  • Contact angle 45°

Shoulder milling cutters

Ideal for milling 90° shoulder surfaces.
  • Radial indexable inserts with two, four and eight cutting edges
  • Indexable inserts with positive basic shape for parts susceptible to vibration
  • Cutting depths up to ap = 11 mm
  • Contact angle 90°
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Shell end face milling cutters

For roughing with high cutting depths. Ideal for deep shoulder milling and for trimming.
  • Radial indexable inserts with two and four cutting edges for small diameters from 25 mm
  • Cutting depths up to ap = 62 mm
  • Contact angle 90°

 The picture shows a selection of customer-specific special milling tools with PCD cutting edges from MAPAL.

Custom solutions with PCD milling cartridges

Customer-specific custom solutions with PCD cutting edges for highest requirements.
  • Milling cutters as combination tool for reduced non-productive times
  • Milling cartridges can be realised with customer-specific shapes and contours
  • Circular milling cutters for complex contours and recesses

 Various special milling tools with ISO indexable inserts from MAPAL can be seen in the picture.

Custom solutions with indexable inserts

Customer-specific custom tools with ISO elements for highest requirements.
  • Advantages of tangential technology also on custom milling cutters
  • Multi-stage milling cutters for reduced tool changes
  • Hybrid tools combine different tool systems