Orbitrol

Orbitrol housing GG25

Initial situation at the customer

steering orbitrol housing

  • Small to medium quantities
  • High tool costs
  • High costs for subsequent mandrel honing

Special features of this solution

  • Multi-stage combination tools → Reduces tool change and associated processing costs as well as machining time
  • Quick renewal of cutting edges as inserts can be easily exchanged
  • Various workpiece material can be machined with a single tool body → Insert solutions enable maximum flexibility for small lot sizes

Spool bore

  • Machining steering orbitrol housing

    Alésage

    Foret aléseur à plaquettes amovibles
    • Usinage économique des alésages de raccordement et des usinages de contour
    • Brise-copeaux spécialement conçus pour garantir le flux et l'évacuation optimaux des copeaux

  • Machining steering orbitrol housing

    Alésage de précision

    Outil d'alésage de précision étagé
    • Utilisation optimale des arêtes de coupe pour l'usinage de finition de l'alésage de tiroir avant le pierrage
    • Qualité de perçage et tolérances proportionnellement idéales avant le pierrage

Alésage de raccordement

  • Machining steering orbitrol housing

    Contour machining

    Insert drills
    • Economical machining of connection bores and contour machining
    • Specially developed chip guiding stages ensure optimal chip flow and removal

O-ring recess

  • Machining steering orbitrol housing

    Axial recess

    Insert drilling tool
    • Easy handling when producing axial O-ring recesses
    • Significant cycle time savings compared to milling operations

ANNUAL TOOL COSTS SPOOL BORE [€]*

Advantages

  • Expensive honing processes in the spool bore reduced thanks to ideal premachining
  • Tool costs significantly reduced for large part dimensions
  • Tool solutions for high part variability can also be easily implemented for other steering unit components

MANUFACTURING COSTS PER SPOOL BORE [€]*