转向装置

Orbitrol转向器外壳体 GG25

客户的初始情况

steering orbitrol housing

  • 中、小批量
  • 刀具成本高
  • 后续刀杆珩磨的成本高

解决方案的特性

  • 多级组合刀具 → 减少换刀以及相关工艺成本和加工时间
  • 只需更换可转位刀片即可快速更新切削刃
  • 只需一个刀具基体就能加工不同的材料 → 可转位刀片解决方案实现了小批量生产的最大灵活性

滑块钻孔

  • Machining steering orbitrol housing

    镗孔

    可转位刀片-镗刀
    • 经济地加工连接孔和轮廓加工
    • 专门开发的排屑槽可确保最佳的切屑流动和排屑效果

  • Machining steering orbitrol housing

    精镗

    多级精镗刀具
    • 理想的刃口利用率，用于在珩磨之前的滑块钻孔精加工
    • 珩磨之前的理想钻孔质量和相互公差

Connection bore

  • Machining steering orbitrol housing

    Contour machining

    Insert drills
    • Economical machining of connection bores and contour machining
    • Specially developed chip guiding stages ensure optimal chip flow and removal

O-ring recess

  • Machining steering orbitrol housing

    Axial recess

    Insert drilling tool
    • Easy handling when producing axial O-ring recesses
    • Significant cycle time savings compared to milling operations

ANNUAL TOOL COSTS SPOOL BORE [€]*

Advantages

  • Expensive honing processes in the spool bore reduced thanks to ideal premachining
  • Tool costs significantly reduced for large part dimensions
  • Tool solutions for high part variability can also be easily implemented for other steering unit components

MANUFACTURING COSTS PER SPOOL BORE [€]*