16.12.2025

New milling tools for maximum efficiency in series production

MAPAL offers new solutions for semi-finishing and finishing operations with NeoMill-16-Finish and NeoMill-16-Face

MAPAL is expanding the NeoMill milling cutter product range in the areas of semi-finishing and finishing of steel and cast-iron materials as well as roughing of aluminium components.

#Milling #Prodotti #Technology #Company
The image shows the NeoMill 16 Finish milling cutter machining a cast component.
  • The image shows the NeoMill 16 Finish milling cutter machining a cast component.
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    The NeoMill-16-Finish machining a cast-iron part. The face milling cutter is available in standard sizes in the diameter range from 63 to 200 mm. ©MAPAL 

  • The image shows a NeoMill 16 Finish milling cutter with a focus on one finishing cutting edge.
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    The finishing inserts of the NeoMill-16-Finish are designed with eight cutting edges and are easy to set. ©MAPAL 

  • The image shows the NeoMill 16 milling cutters in the Finish and Face versions.
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    Unique and with complete process reliability – the NeoMill-16-Finish with pre-machining insert ONMU05 with 16 cutting edges and indexable insert with eight cutting edges for finishing steel and cast-iron materials. The NeoMill-16-Face offers efficient pre-machining for face milling. ©MAPAL 

  • The image shows the use of the UNIQ hydraulic chuck with the intelligent DirectCool cooling channel design as an option.
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    The new shoulder milling cutters and shell end face milling cutters from the NeoMill-Alu-Rough series for stable roughing of cast aluminium parts even at high material removal rates. ©MAPAL 
Just in time for EMO 2025 in Hanover, MAPAL expanded the NeoMill milling program with three new series specifically tailored to the requirements of series production: NeoMill 16 Finish, NeoMill 16 Face, and NeoMill Alu Rough. All three milling cutter series stand for high cost-effectiveness and process reliability as well as sustainable manufacturing – seamlessly integrating into the existing portfolio.”
Das Bild zeigt den NeoMill-16-Finish bei der Bearbeitung eines Gussbauteils.
Der NeoMill-16-Finish bei der Bearbeitung eines Guss-Bauteils. Den Planfräser gibt es in Standardabmessungen im Durchmesserbereich von 63 bis 200 mm.   ©MAPAL

NeoMill-16-Finish: Planfräser für die Schlichtbearbeitung auf neuem Niveau

Für hohe Anforderungen an Oberflächengüte und Maßhaltigkeit in der Schlichtbearbeitung wurde der NeoMill-16-Finish entwickelt. Mit der Kombination aus 16-schneidiger Vorbearbeitungsschneide (ONMU05) und achtschneidiger Wendeschneidplatte zum Schlichten (OFGW07) bietet MAPAL nun ein einzigartiges und absolut prozesssicheres System an. Die Planfräser sind in Standardabmessungen im Durchmesserbereich von 63 bis 200 mm verfügbar und ermöglichen eine einfache Justierung der Schlichtschneiden. So sind Oberflächenqualitäten bis zu Rz 4 µm erreichbar.
The image shows a NeoMill 16 Finish milling cutter with a focus on one finishing cutting edge.
The finishing inserts of the NeoMill-16-Finish are designed with eight cutting edges and are easy to set.   ©MAPAL

NeoMill-16-Face: Efficiency in pre-machining for face milling

The NeoMill-16-Face is joining the portfolio for pre-machining. Cost-effectiveness is in focus here, too: the ONMU05 plate with 16 cutting edges ensures low costs per part and stable machining. The tools are available in diameters from 32 to 100 mm and are particularly suitable for series production of cast-iron and steel components with low stock removals (up to 2 mm).
The image shows the NeoMill 16 milling cutters in the Finish and Face versions.
Unique and with complete process reliability – the NeoMill-16-Finish with pre-machining insert ONMU05 with 16 cutting edges and indexable insert with eight cutting edges for finishing steel and cast-iron materials. The NeoMill-16-Face offers efficient pre-machining for face milling.   ©MAPAL

NeoMill-Alu-Rough: Flexibility for aluminium machining

With the shoulder milling cutter and shell end face milling cutter NeoMill-Alu-Rough, MAPAL offers an innovative solution for roughing cast aluminium components in the automotive, aerospace and mechanical engineering industries. In the standard range, milling cutters with a single row of inserts are available at diameters from 50 to 160 mm. The NeoMill-Alu-Rough is available with multiple rows of inserts as a shell end face milling cutter with diameters of 63, 80 and 100 mm. Customer-specific tool solutions can also be configured. The combination of large chip spaces, tangential indexable inserts and a wide selection of cutting materials (PCD, coated or uncoated carbide, CVD diamond) ensure reliable chip removal and high stability – even with large chip volumes.
The image shows the use of the UNIQ hydraulic chuck with the intelligent DirectCool cooling channel design as an option.
The new shoulder milling cutters and shell end face milling cutters from the NeoMill-Alu-Rough series for stable roughing of cast aluminium parts even at high material removal rates.   ©MAPAL

With the NeoMill programme, MAPAL has successfully served the milling tool market for series production for many years. With the newly developed NeoMill-16-Finish, NeoMill-16-Face and NeoMill-Alu-Rough series, the tool specialist is emphasising its expertise in the semi-finishing and finishing of steel and cast-iron materials and the roughing of aluminium.

The technology addresses the requirements of modern machining processes and is cost-effective, technically refined and easy to integrate.
 

Portrait Ostertag-Mathias

Contact

Mathias Ostertag Public Relations mathias.ostertag@mapal.com Phone: +49 7361 585 3566

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