最高の加工精度と生産性を実現するコンビネーションツールによる量産加工
バルブハウジング AlMgSi-T6
お客様の初期の加工状況
- 量産加工
- 要求の高いサイクルタイム
- 高い時間単価
- 工程信頼性への高い要求
- 表面公差、形状公差、位置公差に対する高い品質要求
- 可能な限りバリや溝がない加工を実現
Special features of this solution
- Ideal chip breaking due to special cutting geometries
- Perfect surfaces and contact ratios due to high-quality PCD finish tools (Rz = 1 μm)
- Combination tool for optimum process design and cycle time reduction
Tool highlights for pneumatic valve housings
Stepped bores
- Solid carbide-multi-stepped tool with special multicut technology and chip guiding stage for ideal chip control and frequent re-grinding capability
Solution in one processing step for cone contours
- PCD step drill for the process-reliable machining of cone contours as solution in one processing step
Contour machining
- Multi-stepped PCD combination tool
- Highest productivity as well as concentricity for highly complex contour machining
Control edge machining
- PCD circular milling cutter for highest surface finish and perfectly coordinated control edges
Advantages
- Precisely coordinated processes between pre-machining and finishing
- Reduced non-productive times
- Cycle time saving with increased quality
- High process reliability in series production
- The long-standing experience with regard to the development and production of PCD or solid carbide tools enables optimum process design, whatever the requirements
