End milling cutters with fixed cutting edges
The high-performance end milling cutter programme OptiMill from MAPAL ensures excellent, reliable results during all machining tasks. The focus is on cost-effectiveness and product quality, along with meeting customer requirements.
- Application-orientated
- Competitive edge through flexibility
- Always the right choice
Product overview
Groove milling and general applications
Milling cutters for general applications. Excellently suited to groove milling.
- Contact width ae up to 1xD
- Diameter range from 1 to 25 mm (solid carbide)
- PCD variants up to diameter 63 mm
- Optimal chip transport
- Large selection of lengths and geometries for all applications
- High-performance substrate and modern coatings for excellent tool lives
Shoulder milling – roughing
To achieve the highest material removal. Ideal for pre-machining with high stock removal.
- High material removal rate (ae ~ 0.6xD)
- Diameter range from 4 to 25 mm
- New knurled profile for optimal force distribution on the cutting edge
- Profile undercut roughing teeth
- Unequal spacing for low vibration running
Shoulder milling – finishing
Ideal for producing the best surface finishes. Fine machining with low stock removal.
- Low material removal rate (ae ≤ 0.1xD)
- Diameter range from 4 to 32 mm
- Large number of teeth
- Optimal distribution of the cutting forces
- Special design for hardened steels of 50-65 HRC
Trochoidal milling
Maximum material removal rate with high surface finish at the same time. Pre-machining and fine machining using one tool.
- Cutting depths up to 3xD
- Diameter range from 4 to 25 mm
- Extra long cutting tool
- Optimised unequal spacing and finely balanced cutting tool to protect the machine spindle and longer tool lives
- Optimal chip transport
- Usage with modern CAM system
Milling with high feeds
Especially for milling with high feeds and extreme cutting speeds.
- Low cutting depth (ap = 0.05xD)
- Diameter range from 8 to 25 mm
- High feeds up to 1.35 mm per tooth at diameter 20 mm.
- Inclined entry and pocket milling also with long projection lengths
- Internal coolant supply for optimum chip removal
Profile milling
Contour and copy milling with high shape accuracy.
- Low material removal rate (ap ~ 0.1xD, ae ~ 0.1xD)
- Diameter range from 1 to 25 mm
- Small diameter (from 1 mm) especially for milling tool steel and hardened steels from 50 to 65 HRC
- Highest precision for tool and mould building
- Close radius tolerances with full radius and toric end milling cutters
Smussatura, sbavatura e fresatura a forare
Convenienti operazioni di smussatura e fresatura di elementi prelavorati.
- iametro da 3 a 20 mm
- Fresa a forare per una lavRange di dorazione combinata in un solo ciclo di lavoro, in particolare per lamiere ed elementi con pareti sottili
- Versioni con sistema a testina intercambiabile per la massima flessibilità e redditività
Utensili speciali su misura
Utensili speciali in metallo duro integrale, personalizzati in base alle esigenze del cliente, per soddisfare i più severi requisiti.
- Realizzazione di geometrie particolari e contorni complessi per pressoché tutte le applicazioni
- Rivestimenti ad alte prestazioni per ogni materiale
- Unificazione di più utensili standard per formare un unico