• A selection of milling cutters from MAPAL.
  • A selection of milling cutters with exchangeable inserts from MAPAL.

End milling cutters with fixed cutting edges

The high-performance end milling cutter programme OptiMill from MAPAL ensures excellent, reliable results during all machining tasks. The focus is on cost-effectiveness and product quality, along with meeting customer requirements.
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  • ​​​​​​​Application-orientated
  • Competitive edge through flexibility
  • Always the right choice

Product overview

  • Groove milling cutters are color-coded on a 3D rendered product overview.
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    Groove milling and general applications

    Milling cutters for general applications.
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    1. ​​​​​​​OptiMill standard programme
    2. High volume machining of structural parts
    3. Milling modern lightweight materials
    further information
  • Shoulder milling cutters for roughing are highlighted on this 3D rendered product overview display.
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    Shoulder milling – roughing

    To achieve the highest material removal. Ideal for pre-machining with high stock removal.
    ​​​​​​​further information
  • In this illustration, the focus is on the shoulder milling cutters for finishing applications from MAPAL.
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    Shoulder milling – finishing

    Ideal for producing the best surface finishes. Fine machining with low stock removal.
    ​​​​​​​further information
  • The milling cutters for trochoidal milling from MAPAL are color-coded on this 3D rendered product overview.
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    Trochoidal milling

    Maximum material removal rate with high surface finish at the same time. Pre-machining and fine machining using one tool.
    ​​​​​​​further information
  • High feed milling cutters are highlighted on this 3D rendered product overview display.
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    High feed milling cutters

    Especially for milling with high feeds and extreme cutting speeds.
    ​​​​​​​further information
  • In this illustration, the focus is on profile milling cutters from MAPAL.
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    Profile milling cutters

    Contour and copy milling with high shape accuracy.
    ​​​​​​​further information
  • Milling cutters for chamfering, drill-milling and deburring from MAPAL are presented in this 3D rendered product overview.
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    Chamfering, drill and deburring milling cutters

    Cost-effective chamfering and deburring of pre-machined parts.
    ​​​​​​​further information
A selection of groove milling cutters from MAPAL.

Groove milling and general applications

Milling cutters for general applications. Excellently suited to groove milling.
  • Contact width ae up to 1xD
  • Diameter range from 1 to 25 mm (solid carbide)
  • PCD variants up to diameter 63 mm
  • Optimal chip transport
  • Large selection of lengths and geometries for all applications
  • High-performance substrate and modern coatings for excellent tool lives

The picture shows some shoulder milling cutters from MAPAL for roughing applications.

Shoulder milling – roughing

To achieve the highest material removal. Ideal for pre-machining with high stock removal.
  • High material removal rate (ae ~ 0.6xD)
  • Diameter range from 4 to 25 mm
  • New knurled profile for optimal force distribution on the cutting edge
  • Profile undercut roughing teeth
  • Unequal spacing for low vibration running

Shoulder milling cutters for finishing operations can be seen in this picture.

Shoulder milling – finishing

Ideal for producing the best surface finishes. Fine machining with low stock removal.
  • ​​​​​​​Low material removal rate (ae ≤ 0.1xD)
  • Diameter range from 4 to 32 mm
  • Large number of teeth
  • Optimal distribution of the cutting forces
  • Special design for hardened steels of 50-65 HRC

A selection of trochoidal milling cutters from MAPAL.

Trochoidal milling

Maximum material removal rate with high surface finish at the same time. Pre-machining and fine machining using one tool.
  • ​​​​​​​Cutting depths up to 3xD
  • Diameter range from 4 to 25 mm
  • Extra long cutting tool
  • Optimised unequal spacing and finely balanced cutting tool to protect the machine spindle and longer tool lives
  • Optimal chip transport
  • Usage with modern CAM system

The picture shows some high feed milling cutters from MAPAL.

Milling with high feeds

Especially for milling with high feeds and extreme cutting speeds.
  • ​​​​​​​Low cutting depth (ap = 0.05xD)
  • Diameter range from 8 to 25 mm
  • High feeds up to 1.35 mm per tooth at diameter 20 mm.
  • Inclined entry and pocket milling also with long projection lengths
  • Internal coolant supply for optimum chip removal

Profile milling cutters from MAPAL.

Profile milling

Contour and copy milling with high shape accuracy.
  • Low material removal rate (ap ~ 0.1xD, ae ~ 0.1xD)
  • Diameter range from 1 to 25 mm
  • Small diameter (from 1 mm) especially for milling tool steel and hardened steels from 50 to 65 HRC
  • Highest precision for tool and mould building
  • Close radius tolerances with full radius and toric end milling cutters

Una panoramica del programma MAPAL di frese per smussare, sbavare e forare.

Smussatura, sbavatura e fresatura a forare

Convenienti operazioni di smussatura e fresatura di elementi prelavorati.
  • ​​​​​​​iametro da 3 a 20 mm
  • Fresa a forare per una lavRange di dorazione combinata in un solo ciclo di lavoro, in particolare per lamiere ed elementi con pareti sottili
  • Versioni con sistema a testina intercambiabile per la massima flessibilità e redditività

Utensili speciali su misura

Utensili speciali in metallo duro integrale, personalizzati in base alle esigenze del cliente, per soddisfare i più severi requisiti.
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  • Realizzazione di geometrie particolari e contorni complessi per pressoché tutte le applicazioni
  • Rivestimenti ad alte prestazioni per ogni materiale 
  • Unificazione di più utensili standard per formare un unico