• Das Bild zeigt die Lenkgehäuse.

Steering housing

The steering gear transmits the rotational movement of the steering wheel via the tie rod to the front axle of the vehicle. The steering torque is transmitted via a rack and pinion in the steering housing. The trend towards steer-by-wire systems enables improved driving and steering characteristics. This technology also lays the foundation for self-driving cars by enabling more direct and precise steering. Overall, the steering gear plays a central role in the vehicle’s steering ability and safety.

Features and Machining Requirements
  • Workpiece material: Aluminium or magnesium
  • Defined roughness Rz > 40 µm
  • Thin-walled component tends to vibrate
  • Interrupted cut
  • Thruster pad bore with high tolerance requirement

  • High tool weight (depending on design)
  • Tight form and position tolerances
  • High degree of positional accuracy
  • Complex design of tool solutions
  • High cutting data requirement in series production
  • Reliable chip removal due to casting situation (hybrid tools)
  • Delicate clamping system
  • Machining in one pass depending on design and clamping

1. Rack bore

Rack Bore

PCD boring tool

  • Guide pads for maximum precision for deep bores with interrupted cut

2. Gear rack bore

Gear Rack Bore

PCD boring tool

  • Thin-walled bore
  • Unequal number of cutting edges for higher proportion of guidance in the bore
  • Special axial cutting edge arrangement for a soft cut

3. Foro cuscinetto reggispinta

Thruster Bore

Utensile di barenatura in PCD
  • Efficace lavorazione ad asportazione di truciolo del foro cuscinetto reggispinta in un unico serraggio
  • Primo stadio con tecnologia del bareno di precisione per tolleranze ristrette e regolazione precisa del tagliente

4. Foro cuscinetto reggispinta

Thruster Bore

Fresa a forare combinata in PCD
  • Lavorazione ad asportazione di truciolo di foricon tolleranze ristrette
  • Fresatura circolare della filettatura nello stesso foro
  • Conveniente lavorazione ad asportazione di truciolo di due particolari con un solo utensile

5. Scanalatura di tenuta

Retaining Groove

Utensile di fresatura in PCD per diametri esterni

  • Fresatura circolare efficiente di profili filigranati dei componenti
  • Disposizione intelligente dei taglienti per un’elevata qualità della superficie