Titanium machining

Tool program for titanium machining

Competencia en mecanizado de titanio

Aeroespacial

Aeroespacial

Los altos requerimientos en la industria aeronáutica y aeroespacial respecto a la rigidez y resistencia a la corrosión en relación con el peso específico hacen que el titanio y las aleaciones de titanio estén predestinados como los materiales preferentes. Como resultado de esto, las áreas de aplicación son muy variadas, y van desde componentes estructurales menores trabajados mecánicamente, hasta piezas de soporte en el fuselaje, o palas en los motores a reacción.

Ejemplo de mecanizado articulación de torsión

1__Herramienta de taladrado de precisión 2__NeoMill-Titan-2-Shell 3__MEGA-Speed-Drill-Titan 4__OptiMill-Titan-HPC 5__FixReam

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  1 / 5

  Herramienta de taladrado de precisión

  • Gran precisión de ajuste de los insertos
  • Perfecta coaxialidad de las perforaciones
  • Muy buena calidad de la rugosidad de las superficies
  • Perfecta geometría de las perforaciones
  • Mecanizado muy estable gracias a las guías de apoyo
  • Gran precisión de repetición y fácil ajuste de la herramienta
• 
  2 / 5

  NeoMill-Titan-2-Shell

  • Máximas tasas de mecanizado
  • Óptima retirada de virutas
  • Gran estabilidad de marcha
  • Diferentes tipos de refrigeración
  • Insertos con diferentes radios angulares
  • Diferentes materiales de corte disponibles
• 
  3 / 5

  MEGA-Speed-Drill-Titan

  • Ángulo de la punta de 140°
  • Recubrimiento extremadamente liso que evita las adherencias
  • 4 biseles guía (excelente circularidad)
  • Insertos convexos
  • Suministro de refrigerante interior
  • Nuevo diseño de la retirada de virutas (óptima retirada de virutas)
  • Flujo de refrigerante eficiente para evitar la fricción y el calor en el inserto de corte
• 
  4 / 5

  OptiMill-Titan-HPC

  • Preparación especial de aristas (inserto estable)
  • Diferentes pasos de fresado de las espirales (corte estable, funcionamiento silencioso)
  • Núcleo ascendente (más estabilidad)
• 
  5 / 5

  FixReam

  • Versione in metallo duro integrale o brasata
  • Qualità del foro: H7
  • Rivestimento DLC per prestazioni ottimali
  • Diametro configurabile (Speedline)
  • Versione per fori passanti e fori ciechi
  • Idoneo per la lubrificazione minimale

• 1__Bareno di precisione 1__Bareno di precisione
• 2__NeoMill-Titan-2-Shell 2__NeoMill-Titan-2-Shell
• 3__MEGA-Speed-Drill-Titan 3__MEGA-Speed-Drill-Titan
• 4__OptiMill-Titan-HPC 4__OptiMill-Titan-HPC
• 5__FixReam 5__FixReam

Esempio di applicazione: Hingeline

1__Utensile per sbavatura in metallo duro integrale 2__NeoMill-Titan-2-Corner 3__MEGA-Speed-Drill-Titan 4__Punta ad inserto intercambiabile TTD, punta speciale, barra di barenatura 5__OptiMill-Titan-HPC 6__OptiMill-Tro-Titan

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  1 / 6

  Utensile per sbavatura in metallo duro integrale

  Questo speciale utensile di forma sferica viene utilizzato per la sbavatura degli ingressi e delle uscite del foro principale e dei fori di fissaggio mediante fresatura circolare.
• 
  2 / 6

  NeoMill-Titan-2-Corner

  • Elevati tassi di asportazione truciolo
  • Elevata silenziosità del funzionamento
  • Possibilità di utilizzare taglienti con diversi raggi d’angolo
  • Diversi materiali da taglio disponibili
• 
  3 / 6

  MEGA-Speed-Drill-Titan

  • Incremento della durata dell’utensile del 30% rispetto alla soluzione precedente
  • Per applicazioni di foratura ad avanzamento e velocità di taglio elevati
  • Tempo di ciclo ridotto
• 
  4 / 6

  Punta ad inserto intercambiabile TTD, punta speciale, barra di barenatura

  • Punta ad inserto intercambiabile TTD per foratura pilota del primo passante
  • Punta speciale con elemento di guida aggiuntivo sul gambo per la lavorazione centrale del passante su ambo i lati
  • Barra di barenatura con guida a cuscinetto per una lavorazione di finitura precisa del foro principale da un lato
• 
  5 / 6

  OptiMill-Titan-HPC

  • Incremento della durata dell’utensile del 35%
  • Soluzione perfetta per la sgrossatura, la lavorazione media e la finitura
  • Buon rapporto qualità-prezzo
  • Adatto per MillChuck, sistema HB
  • Inclinazione ottimizzata (taglio stabile, scorrimento regolare)
  • Nucleo rialzato per maggiore stabilità
• 
  6 / 6

  OptiMill-Tro-Titan

  • Incremento della durata dell’utensile del 10% rispetto alla soluzione precedente
  • Tassi di asportazione elevati
  • Passo differenziato dei taglienti
  • Speciale rivestimento per evitare depositi
  • Scanalatura per trucioli con speciale design per un’asportazione ottimale

• 1__Utensile per sbavatura in metallo duro integrale 1__Utensile per sbavatura in metallo duro integrale
• 2__NeoMill-Titan-2-Corner 2__NeoMill-Titan-2-Corner
• 3__MEGA-Speed-Drill-Titan 3__MEGA-Speed-Drill-Titan
• 4__Punta ad inserto intercambiabile TTD, punta speciale, barra di barenatura 4__Punta ad inserto intercambiabile TTD, punta speciale, barra di barenatura
• 5__OptiMill-Titan-HPC 5__OptiMill-Titan-HPC
• 6__OptiMill-Tro-Titan 6__OptiMill-Tro-Titan

Esempio di applicazione: corpo valvola

1__Solid carbide drill 2__Boring tool with interchangeable blades 3__Boring tool made of solid carbide with four edges 4__HPR replaceable head reamer with six edges 5__Solid carbide drill with three edges 6__Boring tool made of solid carbide with four edges 7__HPR reamer with six edges

• 
  1 / 7

  Solid carbide drill

  • For difficult drilling applications
  • Innovative lead geometry for good chip removal and low cutting pressure
  • Significantly more performance, up to twice the feed rate compared to previous solutions
• 
  2 / 7

  Boring tool with interchangeable blades

  • Three-stage boring tool for medium machining
  • No setting of cutting edges necessary
  • Economical tool concept for roughing bores
  • High machining rates possible
  • Indexable inserts with excellent thermal stability
• 
  3 / 7

  Boring tool made of solid carbide with four edges

  • Long tool life thanks to special coating
  • Coating protects the cutting edges against high temperatures and excessive wear and tear
  • The internal coolant supply and chip channel geometries ensure efficient chip removal
• 
  4 / 7

  HPR replaceable head reamer with six edges

  • Perfect concentricity of the bores
  • High feed rate possible and therefore less machining time
  • Adjustable adapter enables precise tool settings and eliminates spindle errors
  • Complete finishing in a single step
• 
  5 / 7

  Solid carbide drill with three edges

  • Special triple-edge geometry
  • Perfect positioning of the drill
  • Highly suitable for inclined bore entrances or cross bores
• 
  6 / 7

  Boring tool made of solid carbide with four edges

  • Special geometry
  • Stable machining
  • Optimal guide into the bore
  • Four cutting edges ensure the right geometry of the bore prior to finishing
• 
  7 / 7

  HPR reamer with six edges

  • Can be repaired by desoldering/soldering the blades
  • Perfect roundness of the bore due to the matching multi-cutting edge geometry
  • Internal cooling ensures effective chip transport

• 1__Solid carbide drill 1__Solid carbide drill
• 2__Boring tool with interchangeable blades 2__Boring tool with interchangeable blades
• 3__Boring tool made of solid carbide with four edges 3__Boring tool made of solid carbide with four edges
• 4__HPR replaceable head reamer with six edges 4__HPR replaceable head reamer with six edges
• 5__Solid carbide drill with three edges 5__Solid carbide drill with three edges
• 6__Boring tool made of solid carbide with four edges 6__Boring tool made of solid carbide with four edges
• 7__HPR reamer with six edges 7__HPR reamer with six edges

Automotive

Automotive

Lower weight means lower fuel consumption resulting in fewer emissions. Therefore, many different applications for titanium materials can be found in automotive engineering. Starting with engine components, through to transmission parts and suspension elements as well as exhausts. The automotive manufacturers’ objective is to make vehicles lighter and therefore more environmentally friendly.

Machining example control arm

1__MEGA-Speed-Drill-Titan 2__OptiMill-Titan-HPC 3__HPR replaceable head reamer 4__NeoMill-Titan-2-Shell

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  1 / 4

  MEGA-Speed-Drill-Titan

  • Extends tool life by 30% compared to previous solutions
  • Drilling specialist for high cutting speeds and feed rates
  • Short cycle times
• 
  2 / 4

  OptiMill-Titan-HPC

  • Four-edge roughing milling cutter
  • Polished chip flute
  • Heat-resistant high-performance coating
  • Unequal cutting edge (smooth cut)
• 
  3 / 4

  HPR replaceable head reamer

  • Radial run-out and changeover accuracy less than 3 μm
  • Easy to handle
  • Maximum precision and productivity
  • Internal coolant supply to directly cool the cutting edges
  • Particularly economical (replaceable head)
• 
  4 / 4

  NeoMill-Titan-2-Shell

  • Maximum machining rates
  • Optimum chip removal
  • Very quiet running
  • Variable cooling concept
  • Cutting edges with various corner radii can be deployed
  • Variety of cutting materials available

• 1__MEGA-Speed-Drill-Titan 1__MEGA-Speed-Drill-Titan
• 2__OptiMill-Titan-HPC 2__OptiMill-Titan-HPC
• 3__HPR replaceable head reamer 3__HPR replaceable head reamer
• 4__NeoMill-Titan-2-Shell 4__NeoMill-Titan-2-Shell

Medical technology

Technologie médicale

Dans le secteur médical, le titane est le matériau presque parfait, car il peut être largement utilisé en raison de sa biocompatibilité, c'est-à-dire de sa résistance dans un environnement biologique (antiallergique), de sa faible conductivité thermique et de son comportement antimagnétique intrinsèque.

Exemple d'usinage d'une prothèse de hanche

1__OptiMill-Tro-Titan

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  1 / 1

  OptiMill-Tro-Titan

  • Revêtement haute performance résistant à la chaleur
  • Conception spéciale de la goujure pour une évacuation optimale des copeaux
  • Réduction de la chaleur dans la zone de coupe

• 1__OptiMill-Tro-Titan 1__OptiMill-Tro-Titan

Exemple d'usinage d'une plaque d'ostéosynthèse

1__OptiMill-Tro-Titan 2__MEGA-Speed-Drill-Titan

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  1 / 2

  OptiMill-Tro-Titan

  • Revêtement haute performance résistant à la chaleur
  • Conception spéciale de la goujure pour une évacuation optimale des copeaux
  • Réduction de la chaleur dans la zone de coupe
• 
  2 / 2

  MEGA-Speed-Drill-Titan

  • Augmentation de la durée de vie de 30 % par rapport à la solution précédente
  • Spécialiste de l'alésage pour des vitesses de coupe et des avances élevées
  • Temps de cycle réduit

• 1__OptiMill-Tro-Titan 1__OptiMill-Tro-Titan
• 2__MEGA-Speed-Drill-Titan 2__MEGA-Speed-Drill-Titan