• MAPAL titanium component
  • Tool overview titanium machining

Titanium machining

In the aerospace industry, materials that are both high-strength and lightweight is the key. By making use of new combinations of materials, weight can be reduced further, strength and corrosion resistance can be increased and assembly can be simplified by using an integrated design. Whereas structural parts made of aluminium, titanium or high strength steel are machined on machining centres or gantry machines, final assembly machining is carried out by handheld machines, drill feed units or robots.

Tool program for titanium machining

MAPAL overview product portfolio for titanium machining

Milling with fixed cutting edges
  • MAPAL OptiMill-Titan-HPC

    OptiMill-Titan-HPC

    Shoulder milling cutter

    • Four-edge shoulder milling cutter for roughing and finishing titanium
    • Special cutting edge finish for optimal surfaces and edges
    • Highest degree of tool stability through maximum core dimension and core rise at the shank
    • Different corner radii available
    • Ø area: 6.00 – 25.00 mm

  • MAPAL OptiMill-Tro-Titan

    OptiMill-Tro-Titan

    摆线铣刀

    • 五刃摆线铣刀 
    • 在同样的时间要求下可以实现最大的金属切除率并获得较高的表面加工质量 
    • 最佳的不等距分布 
    • 精细平衡的切削刀具,以保护机床主轴的性能并极大延长刀具寿命 
    • 切削深度可高达 3xD。 
    • ø-范围:6.00 - 25.00 mm

带可换刀片的铣刀
  • MAPAL NeoMill-Titan-2-Corner

    NeoMill-Titan-2-Corner

    方肩铣刀 
    • 带双刃径向可转位刀片的方肩铣刀 
    • 易受振动部件的正向基本形状 
    • 切削深度可达10 mm 
    • ø-范围:40.00 - 100.00 mm

  • MAPAL NeoMill-Titan-2-Shell

    NeoMill-Titan-2-Shell

    套式立铣刀 
    • 带双刃径向可转位刀片的玉米铣刀盘 
    • 非常适合以高达 57 mm 的切削深度进行深方肩铣削和修边裁切。 
    • ø-范围:32.00 - 80.00 mm 

  • NeoMill-2/4-HiFeed90

    高进给铣刀/90°方肩铣刀
    • 提供极高生产率的通用刀具系统
    • ø-范围:16.00 - 200.00 mm

实心钻孔
  • MEGA-Speed-Drill-Titan

    MEGA-Speed-Drill-Titan

    Solid carbide drill
    • Double-edge high-speed drill
    • Four margin lands for precise surface accuracy and cylindricity
    • Convex cutting edge with corner chamfer for high stability
    • Novel knurled profile to protect the margin lands
    • Maximum heat and wear resistance
    • Ø area: 3.00 – 20.00 mm

Reaming and fine boring
  • FixReam-FXR Titan

    FixReam-FXR

    High-performance reamers with a cylindrical shank
    • High-performance reamer made from solid carbide
    • Straight-fluted for through and blind bores
    • Left-hand fluted for through bores
    • Ideal for implementing short cycle times
    • Variety of cutting materials and coatings available
    • Ø area: 2.80 – 20.20 mm

  • MAPAL replaceable head reamer HPR

    HPR replaceable head reamer

    Replaceable head reamers with HFS connection
    • High-precision replaceable head system in a fixed design with brazed cutting edges
    • Precise radial run-out and changeover accuracy of <3 μm
    • Highest degree of economic efficiency due to modular system
    • Suitable for minimum quantity lubrication (MQL)
    • Ø area: 7.00 – 65.00 mm

Boring
  • MAPAL Titanium Boring

    Alésage en titane

    Outils d'alésage avec technologie tangentielle
    • Outils spéciaux conçus pour des composants spécifiques afin d'obtenir une productivité maximale, des processus économiques et des concepts d'usinage stables
    • Plaquettes amovibles tangentielles CTHQ et FTHQ
    • Meilleurs résultats d'usinage pour le rapport longueur/diamètre >3,5xD grâce à l'affûtage en arc
    • Plage de ø : à partir de 22,00 mm

Serrage
  • UNIQ Mill Chuck, HA

    Hydraulic chucks with a new design 

    • Hydraulic chuck for highly dynamic milling applications
    • This is achieved through an optimal interplay of geometric and functional properties
    • Excellent results when using tools with HA shanks
    • Process reliability – even on high-quality parts 

    To the shop

  • UNIQ DReaM Chuck, 4.5°

    Hydraulic chucks with a new design 

    • For reaming and drilling applications as well as for finishing during milling operations
    • This is achieved through an optimal interplay of geometric and functional properties
    • Outstanding surfaces as well as improved handling
    • Increasing productivity during the machining of contour-critical parts

    To the shop

  • MAPAL HydroChuck MHC

    HydroChuck MHC

    Hydraulic chuck
    • Excellent vibration dampening
    • High degree of radial run-out accuracy
    • With axial tool length adjustment

  • MAPAL MillChuck

    Mill Chuck, System HB

    Side lock chuck
    • Easy to handle thanks to use of a differential screw
    • Maximum cost-effectiveness and precision
    • Axial tool positioning can be defined using spring system
    • Decentralised coolant outlets for maximum process reliability



       
    To the shop

  • MAPAL MFS milling head holder

    MFS milling head holder

    Tool adapter for screw-in milling cutter 

    • Simple and fast clamping of screw-in milling cutters
    • Exact interaction of taper and face connection
    • Greatest possible stability and rigidity
    • Universally deployable for roughing and finishing operations

  • MAPAL HFS interchangeable head holder

    HFS replaceable head holders

    Tool adapter for HPR replaceable head reamer
    • Precise radial run-out and changeover accuracy of <3 μm
    • Taper and face connection provide the greatest possible stability and rigidity
    • Safe and easy handling
    • Suitable for minimum quantity lubrication (MQL)

  • MAPAL slip-on reamer arbor

    Milling cutter arbor

    Milling cutter arbor
    • Milling cutter arbor (MCA) with enlarged face connection
    • Ideally suited for roughing and pre-finishing operations in large diameter ranges
    • High flexibility through different lengths

  • MAPAL HSK adapter

    Adapter

    Alignment adapter module
    • For high-precision alignment of all flange modules
    • Compensation of radial run-out and angular errors of the machine spindle
    • Better surface quality and longer tool life
    • Hollow shank taper adapter and steep taper adapter available

Competence in titanium machining


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