Three milling cutters for machining

New innovative solutions for the HPR400 system

More productivity and process reliability with four new solutions for the HPR400 system

Complex processes and high quality requirements call for fine machining systems that are
effective, precise and easy to use. With HPR400 and HPR400 plus for ultra-productive reaming of large diameters, MAPAL is meeting precisely these requirements. The multi-bladed tool systems offer the advantage that the inserts with one (HPR400) or four (HPR400 plus) cutting edges can be exchanged by the customer directly on site and ensure maximum accuracy thanks to high-precision insert seats.
With the four new solutions, MAPAL offers vehicle construction and fluid power customers
future-forward tools for demanding machining applications.
  • Photo of the HPR400 system with plug & play cutting system.
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    Plug-and-play cutting edge system

    • No setting necessary for insert changes
    • Reduced machine downtime
  • Photo of the HPR400 system with multi-edge design.
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    Multi-blade design

    • Higher cutting speeds and feed rates
    • Shorter cycle times with the same quality
  • Photo of the HPR400 system with customizable tool configuration.
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    Adjustable tool configuration

    • Flexible design for specific machining tasks
    • Combination with other tool systems
  • Photo of the HPR400 system.
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    HPR400系统

    • HPR400可实现最高的加工精度
    • HPR400 plus可实现最大的加工经济 效益

实际应用的三种全新加工方案

  • The photo shows the one-lock solution.

    粗精一体式加工

    配用I S O 刀具进行粗加工和 HPR400 plus 的组合刀具, 可一步完成大余量(最高达 6 m m ) 孔的精加工。不需调 刀,缩短了生产节拍。

  • The picture shows the HPR400 plus for planing grooves.

    HPR400 plus 用于端面槽加工

    带有两个切削刃的可转位刀片 专门为特殊底部轮廓的孔加工 而开发。具有很高的稳定性、 可靠性和经济性,非常适合转 向节轴承孔和孔底端面有退刀 槽的轴承孔。

  • The photo shows the HPR400 with PCD cutting edges for stator housings.

    带有PCD切削刃的HPR400 用于定子孔

    针对于电动机定子孔的精加 工,MAPAL提供了一种具有多 PCD切削刃且无需调整的解决
    方案。获得的结果是:加工速 度快、费力少、产量高,从而 实现了高效生产。