Steering housing
The steering gear transmits the rotational movement of the steering wheel via the tie rod to the front axle of the vehicle. The steering torque is transmitted via a rack and pinion in the steering housing. The trend towards steer-by-wire systems enables improved driving and steering characteristics. This technology also lays the foundation for self-driving cars by enabling more direct and precise steering. Overall, the steering gear plays a central role in the vehicle’s steering ability and safety.
Features and Machining Requirements
- Workpiece material: Aluminium or magnesium
- Defined roughness Rz > 40 µm
- Thin-walled component tends to vibrate
- Interrupted cut
- Thruster pad bore with high tolerance requirement
- High tool weight (depending on design)
- Tight form and position tolerances
- High degree of positional accuracy
- Complex design of tool solutions
- High cutting data requirement in series production
- Reliable chip removal due to casting situation (hybrid tools)
- Delicate clamping system
- Machining in one pass depending on design and clamping
1. Rack bore
PCD boring tool
- Guide pads for maximum precision for deep bores with interrupted cut
2. Gear rack bore
PCD boring tool
- Thin-walled bore
- Unequal number of cutting edges for higher proportion of guidance in the bore
- Special axial cutting edge arrangement for a soft cut
3. Thruster bore
PCD boring tool
- Cost-effective machining of the thruster bore in a clamping system
- First stage with fine boring tool for tight tolerances and precise cutting edge adjustment
4. スラスト穴
PCDボーリング&ミーリング コンビネーション
- 厳しい公差に対する穴加工
- 同一穴内のねじ山製造用 サーキュラーミーリング
- 1つのツールで2つの形状を 経済的に加工
5. リテーナー溝
PCDサーキュラーミーリング ツール
- 不安定な部品の輪郭に対する 経済的なサーキュラーミーリング
- 高い表面品質を実現するための 有効な切れ刃配置