• MAPAL titanium component
  • Tool overview titanium machining

Titanium machining takes off

In medical technology, this workpiece material is used for implants because of its strength and compatibility with human tissue. There are high demands placed on dimensional accuracy and high-quality surface finishes to ensure a long service life of hip protheses and titanium implants.

Automotive manufacturers use it to create powerful sports cars. Application involves semi-machining and finish machining of chassis components. The blades of large gas turbines, made of titanium, absorb enormous forces.

The aircraft industry is producing more and more highly stressed parts made of titanium. MAPAL is making drilling and milling of the ductile, high-strength workpiece material more productive, thereby reducing costs.

Tool program for titanium machining

MAPAL overview product portfolio for titanium machining

Milling cutters with replaceable cutting edges
  • MAPAL NeoMill-4-HiFeed90

    NeoMill-4-HiFeed90

    High-feed milling cutter

    • High-feed milling cutter with four-edge radial indexable insert
    • Universal tool system to ensure maximum productivity
    • Ø area: 16.00 – 200.00 mm

  • MAPAL NeoMill-Titan-2-Corner

    NeoMill-Titan-2-Corner

    Shoulder milling cutter
    • Shoulder milling cutter with double-edge radial indexable inserts
    • Positive basic shape for parts susceptible to vibrations
    • Cutting depths of up to 17 mm
    • Ø area: 40.00 – 100.00 mm

  • MAPAL NeoMill-Titan-2-Shell

    NeoMill-Titan-2-Shell

    Shell end face milling cutter
    • Shell end face milling cutter with double-edge radial indexable inserts
    • Ideal for deep shoulder milling and trimming with high cutting depths of up to 75 mm
    • Ø area: 32.00 – 80.00 mm

Milling with fixed cutting edges
  • MAPAL OptiMill-Titan-HPC

    OptiMill-Titan-HPC

    Shoulder milling cutter

    • Four-edge shoulder milling cutter for roughing and finishing titanium
    • Special cutting edge finish for optimal surfaces and edges
    • Highest degree of tool stability through maximum core dimension and core rise at the shank
    • Different corner radii available
    • Ø area: 6.00 – 25.00 mm

  • MAPAL OptiMill-Tro-Titan

    OptiMill-Tro-Titan

    Trochoidal milling cutters
    • Five-edge trochoidal milling cutter
    • Maximum material removal rate while providing an excellent surface finish at the same time
    • Optimised unequal spacing
    • Finely balanced cutting tool for protecting the machine spindle and a longer tool life
    • Cutting depth up to 3xD
    • Ø area: 6.00 – 25.00 mm

Drilling from solid
  • MEGA-Speed-Drill-Titan

    MEGA-Speed-Drill-Titan

    Solid carbide drill
    • Double-edge high-speed drill
    • Four margin lands for precise surface accuracy and cylindricity
    • Convex cutting edge with corner chamfer for high stability
    • Novel knurled profile to protect the margin lands
    • Maximum heat and wear resistance
    • Ø area: 3.00 – 20.00 mm

Reaming and fine boring
  • FixReam-FXR Titan

    FixReam-FXR

    High-performance reamers with a cylindrical shank
    • High-performance reamer made from solid carbide
    • Straight-fluted for through and blind bores
    • Left-hand fluted for through bores
    • Ideal for implementing short cycle times
    • Variety of cutting materials and coatings available
    • Ø area: 2.80 – 20.20 mm

  • MAPAL replaceable head reamer HPR

    HPR replaceable head reamer

    Replaceable head reamers with HFS connection
    • High-precision replaceable head system in a fixed design with brazed cutting edges
    • Precise radial run-out and changeover accuracy of <3 μm
    • Highest degree of economic efficiency due to modular system
    • Suitable for minimum quantity lubrication (MQL)
    • Ø area: 7.00 – 65.00 mm

Boring
  • MAPAL Titanium Boring

    Boring in titanium

    Boring tools with tangential technology
    • Component-specific custom tools for highest productivity, economic processes and stable machining concepts
    • CHTQ and FTHQ tangential indexable inserts
    • Special arc shaped land for optimal machining results at a length-to-diameter ratio >3.5xD
    • ø area: from 22.00 mm

Clamping
  • MAPAL UNIQ-MillChuck

    UNIQ Mill Chuck

    Hydraulic chucks with a new design 

    • Hydraulic chuck for highly dynamic milling applications
    • This is achieved through an optimal interplay of geometric and functional properties
    • Excellent results when using tools with HA shanks
    • Process reliability – even on high-quality parts 

  • MAPAL UNIQ Chuck

    UNIQ DReaM Chuck

    Hydraulic chucks with a new design 

    • For reaming and drilling applications as well as for finishing during milling operations
    • This is achieved through an optimal interplay of geometric and functional properties
    • Outstanding surfaces as well as improved handling
    • Increasing productivity during the machining of contour-critical parts

  • MAPAL HydroChuck MHC

    HydroChuck MHC

    Hydraulic chuck
    • Excellent vibration dampening
    • High degree of radial run-out accuracy
    • With axial tool length adjustment

  • MAPAL MillChuck

    Mill Chuck, System HB

    Side lock chuck
    • Easy to handle thanks to use of a differential screw
    • Maximum cost-effectiveness and precision
    • Axial tool positioning can be defined using spring system
    • Decentralised coolant outlets for maximum process reliability

  • MAPAL MFS milling head holder

    MFS milling head holder

    Tool adapter for screw-in milling cutter 

    • Simple and fast clamping of screw-in milling cutters
    • Exact interaction of taper and face connection
    • Greatest possible stability and rigidity
    • Universally deployable for roughing and finishing operations

  • MAPAL HFS interchangeable head holder

    HFS replaceable head holders

    Tool adapter for HPR replaceable head reamer
    • Precise radial run-out and changeover accuracy of <3 μm
    • Taper and face connection provide the greatest possible stability and rigidity
    • Safe and easy handling
    • Suitable for minimum quantity lubrication (MQL)

  • MAPAL slip-on reamer arbor

    Milling cutter arbor

    Milling cutter arbor
    • Milling cutter arbor (MCA) with enlarged face connection
    • Ideally suited for roughing and pre-finishing operations in large diameter ranges
    • High flexibility through different lengths

  • MAPAL HSK adapter

    Adapter

    Alignment adapter module
    • For high-precision alignment of all flange modules
    • Compensation of radial run-out and angular errors of the machine spindle
    • Better surface quality and longer tool life
    • Hollow shank taper adapter and steep taper adapter available

Competence in titanium machining


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